SPX Cooling Technologies CS4000 manual Troubleshooting, Ethernet Network

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Chapter 8. Maintenance/Troubleshooting

Troubleshooting

This section describes some of the problems you may encounter with the Ethernet network, RS-422 (Siemens 3964R) interface and the Application Program Interface (API), and gives brief descriptions of how you might attempt to solve each problem.

Ethernet Network

When the Ethernet network needs troubleshooting, you can:

Refer to Testing the Ethernet Network in Chapter 5. Setting Up the Ethernet to find out how to use the ping command through Hyperterminal or Telnet applications.

Refer to Table 3-1on page 3-15for a list of LEDs that exist on the Ethernet interface card within the CS4000 Mini Controller.

Use the TINI Ethernet Flash Utility to modify the Ethernet interface card application settings and disable unnecessary functions (the latter may help if the troubleshooting problem is related to thru-put performance.) To find out how to update the application settings, refer to Updating Application Settings in Chapter 5. Setting Up the Ethernet.

Table 8-2describes some common problems of the Ethernet network and TINI Ethernet interface card, and gives possible solutions for each problem.

Table 8-2. Ethernet Common Problems and Solutions

Problem

Cause

Solution

 

 

 

No communication

VsMain.ini is not in Ethernet mode

Correct VsMain.ini.

 

IP address is incorrect.

Check IP address using the TINI

 

 

Ethernet Interface Flash utility.

 

 

If the IP address is incorrect, update

 

 

or reprogram settings using the TINI

 

 

Ethernet Interface Flash Utility.

 

 

Use the ping command to check

 

 

new IP address.

 

No +24 VDC on Ethernet board.

Check +24 VDC power supply.

 

 

Check J1 connector is installed.

 

Check Ethernet cable.

Replace the cable if it is broken or

 

 

damaged.

Tool Control Module (TCM)

Baud rate incorrect; LED7 (F) is not

Make sure the address swtich,

is not communicating with

blinking on the TINI Ethernet interface card

SW-1, DIP switch 7 is set to ON for

the Ethernet network

inside the controller.

correct 57600 baud rate.

No LEDs are illuminated

Blown fuse on the +24 VDC power supply.

Check fuse 3A on the +24 VDC

on the TINI Ethernet

 

power supply.

Interface card

 

Repair or replace +24 VDC power

 

 

supply.

 

 

 

May 2002

T-38324-A

Page 8-3

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Contents CS4000 Mini Controller with Ethernet Technical Reference ManualHour Technical Support Toll Free Please Note Limited Warranty Acknowledgments How to Use This Manual PrefaceWho Should Use This Manual Conventions Abbreviations IeeeThis page is left blank intentionally Contents Mounting the CS4000 Mini Controller with Ethernet Index-1 Figures Tables This page is left blank intentionally Overview Receiving, Sending and Storing DataUsing Ethernet Network Hub Using a 485 Network using Sdlc LAN Using the RS-232 Serial Port Using an Interbus-S Digital I/O ModuleUsing the Siemens 3964R Barcode Protocol Deciding How to Set Up the ControllerThis page is left blank intentionally Think Safety First General Machine Safety Wear Approved Safety Glasses AT ALL TimesElectrical Safety CS4000 Mini Controller with Ethernet Identifying the Components Front Panel LED DisplayParameter Set Switch Access ScrewsAC Power Cord Interbus-S I/O ConnectorConnector Tool ConnectorRS-422 Connector Ethernet ConnectorPrinter/Barcode Connector Sdlc I/O Network ConnectorEnclosure Interior FusesIdentifying the Components Tool Control Module Front View of the TCM 38324-A 39-30-38324Tach Gain Speed Trim Servo Amplifier Device Control ModuleBackplane CS4000 Mini Controller with Ethernet BackplaneAddress Switches Backplane FusesPower Supply BoardEthernet Interface Card 10shows the Ethernet interface card and its sub-componentsDescription of Ethernet Interface Card LEDs Interbus-S Module OUT2describes the LEDs Ground Fault Circuit Interrupter FusesInstalling the CS4000 Mini Controller with Ethernet Mounting the CS4000 Mini Controller with EthernetCS4000 Mini Controller with Ethernet Dimensions Power and Connection-Requirements Power/Connection RequirementsMeeting the AC Input Power Requirements GroundingWiring Black wire externalRed wire internal Defaults Remote Input Circuit Schematics Installing the CS4000 Mini Controller with Ethernet CS4000 Mini Controller with Ethernet Connector Pinout Definitions Tool ConnectorConnector RS-422 Connector Tool Control Module TCM Network ConnectorRS-232 Connector Printer/Barcode ConnectorInterbus-S OUT Connector This page is left blank intentionally Setting Up the Ethernet Programming the Ethernet Interface CardProcedure 5-1. Programming the Ethernet Interface Card Setting Up the Ethernet Click OK Establishing a Successful Connection via COM1 Flash the application file to the Ethernet interface card Error Message Displayed when the Attempted Connection Fails 38324-A 39-30-38324 May 38324-A Updating Application Settings Procedure 5-2. Editing Application InformationSelect the Ip Address tab Select the Comm Options tab Setting Up Visual Supervisor for an Ethernet Network Editing VSMain.ini for an Ethernet Network Procedure 5-3. Editing VSMain.ini for an Ethernet Network Open VSMain.ini using NotepadUsing Ethernet Network Cables Ethernet RJ-45 Modular Jack PinoutTesting the Ethernet Network Procedure 5-4. Testing the Network From a Laptop ComputerCS4000 Mini Controller with Ethernet 18. Select Communications Port May 38324-A Specify the communications port settings. See Figure Login to the attached Ethernet interface card Tini Procedure 5-5. Testing the Network From a Host Computer 21. Opening the Command Prompt Window May 38324-ATesting Ethernet Network Cables Setting Up the 485 Network Installing the Sdlc CardSetting Up Visual Supervisor for a 485 Network VSMain.ini configured for a 485 Network 38324-A 39-30-38324 Editing VSMain.ini for a 485 NetworkProcedure 6-1. Editing VSMain.ini for a 485 Network Communications Detachable=0 #Ports=1 CommOcx1=SDLCSwitch Binary Number Assigning a Network AddressAddress 5, 6, 7 Procedure 6-2. Setting the Address for the Controller Using 485 Network Cables This page is left blank intentionally Setting Up the RS-232 Link Setting Up Visual SupervisorUsing RS-232 Cables This page is left blank intentionally Maintenance/Troubleshooting Replacement PartsReplacing Main Power Fuses Cleaning the Enclosure WindowReplacing Backplane Fuses Troubleshooting Ethernet NetworkRS-422 Siemens 3964R Interface Application Program Interface APIAssembly Drawing Technical InformationThis page is left blank intentionally Technical Information This page is left blank intentionally Technical Information This page is left blank intentionally Index Index-2 38324-A 39-30-38324 Part Number

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