SPX Cooling Technologies CS4000 Setting Up the Ethernet, Programming the Ethernet Interface Card

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5. Setting Up the Ethernet

The CS4000 Mini Controller with Ethernet can be connected to an Ethernet Local Area Network (LAN). This chapter describes the steps you must take to set up the Ethernet LAN:

•Programming the Ethernet interface card

•Setting up Visual Supervisor for networks

•Using Ethernet cables

•Testing the network

Programming the Ethernet Interface Card

The Ethernet interface card, shown in Figure 3-10on page 3-14,has its own firmware. You must install this software on to the card before attempting to connect the controllers via the Ethernet.

To program the Ethernet interface card, you require:

•Pentium class laptop computer.

•Microsoft Windows 95, 98, 2000, or Windows NT version 4.0 or above.

•At least 64 MB RAM for Windows 95, 98, 2000 or 128 MB for Windows NT.

•Null modem cable with female-to-female connectors.

•TINI Ethernet Interface Flash Utility (Etherflash), version 1.2.

NOTE: Before programming the Ethernet interface card, it is recommended that you make a note of its IP address and subnet mask settings. If you do not know the IP address or subnet mask setting, use the TINI Ethernet Flash Utility to read them. Refer to Procedure 5-2on page 5-10for details.

Working with the IP Address, Subnet Mask and Default Gateways

The Internet Protocol (IP) address identifies each individual device on a network. It is read by router software which directs information across the network. The computer that controls the flow of data in and out of a company’s network is the gateway between the company network and any other networks attached to it. Sometimes, you may need to know the IP address of the gateway computer as well - often referred to as the default gateway.

Without a correct IP address for each device on the network, and a subnet mask if the network is divided into smaller sections called subnetworks, the Ethernet network cannot function correctly. In the case of a controller, the IP address identifies the position of that specific controller on the local area network (LAN) and it is needed to successfully transfer data in and out of the controller across the network.

May 2002

T-38324-A

Page 5-1

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Contents CS4000 Mini Controller with Ethernet Technical Reference ManualHour Technical Support Toll Free Please Note Limited Warranty Acknowledgments How to Use This Manual PrefaceWho Should Use This Manual Conventions Abbreviations IeeeThis page is left blank intentionally Contents Mounting the CS4000 Mini Controller with Ethernet Index-1 Figures Tables This page is left blank intentionally Overview Receiving, Sending and Storing DataUsing Ethernet Network Hub Using a 485 Network using Sdlc LAN Using the RS-232 Serial Port Using an Interbus-S Digital I/O ModuleUsing the Siemens 3964R Barcode Protocol Deciding How to Set Up the ControllerThis page is left blank intentionally Think Safety First General Machine Safety Wear Approved Safety Glasses AT ALL TimesElectrical Safety CS4000 Mini Controller with Ethernet Identifying the Components Front Panel LED DisplayParameter Set Switch Access ScrewsAC Power Cord Interbus-S I/O ConnectorConnector Tool ConnectorRS-422 Connector Ethernet ConnectorPrinter/Barcode Connector Sdlc I/O Network ConnectorEnclosure Interior FusesIdentifying the Components Tool Control Module Front View of the TCM 38324-A 39-30-38324Tach Gain Speed Trim Servo Amplifier Device Control ModuleBackplane CS4000 Mini Controller with Ethernet BackplaneAddress Switches Backplane FusesPower Supply BoardEthernet Interface Card 10shows the Ethernet interface card and its sub-componentsDescription of Ethernet Interface Card LEDs Interbus-S Module OUT2describes the LEDs Ground Fault Circuit Interrupter FusesInstalling the CS4000 Mini Controller with Ethernet Mounting the CS4000 Mini Controller with EthernetCS4000 Mini Controller with Ethernet Dimensions Power and Connection-Requirements Power/Connection RequirementsMeeting the AC Input Power Requirements GroundingWiring Black wire externalRed wire internal Defaults Remote Input Circuit Schematics Installing the CS4000 Mini Controller with Ethernet CS4000 Mini Controller with Ethernet Connector Pinout Definitions Tool ConnectorConnector RS-422 Connector Tool Control Module TCM Network ConnectorRS-232 Connector Printer/Barcode ConnectorInterbus-S OUT Connector This page is left blank intentionally Setting Up the Ethernet Programming the Ethernet Interface CardProcedure 5-1. Programming the Ethernet Interface Card Setting Up the Ethernet Click OK Establishing a Successful Connection via COM1 Flash the application file to the Ethernet interface card Error Message Displayed when the Attempted Connection Fails 38324-A 39-30-38324 May 38324-A Updating Application Settings Procedure 5-2. Editing Application InformationSelect the Ip Address tab Select the Comm Options tab Setting Up Visual Supervisor for an Ethernet Network Editing VSMain.ini for an Ethernet Network Procedure 5-3. Editing VSMain.ini for an Ethernet Network Open VSMain.ini using NotepadUsing Ethernet Network Cables Ethernet RJ-45 Modular Jack PinoutTesting the Ethernet Network Procedure 5-4. Testing the Network From a Laptop ComputerCS4000 Mini Controller with Ethernet 18. Select Communications Port May 38324-A Specify the communications port settings. See Figure Login to the attached Ethernet interface card Tini Procedure 5-5. Testing the Network From a Host Computer 21. Opening the Command Prompt Window May 38324-ATesting Ethernet Network Cables Setting Up the 485 Network Installing the Sdlc CardSetting Up Visual Supervisor for a 485 Network VSMain.ini configured for a 485 Network 38324-A 39-30-38324 Editing VSMain.ini for a 485 NetworkProcedure 6-1. Editing VSMain.ini for a 485 Network Communications Detachable=0 #Ports=1 CommOcx1=SDLCSwitch Binary Number Assigning a Network AddressAddress 5, 6, 7 Procedure 6-2. Setting the Address for the Controller Using 485 Network Cables This page is left blank intentionally Setting Up the RS-232 Link Setting Up Visual SupervisorUsing RS-232 Cables This page is left blank intentionally Maintenance/Troubleshooting Replacement PartsReplacing Main Power Fuses Cleaning the Enclosure WindowReplacing Backplane Fuses Troubleshooting Ethernet NetworkRS-422 Siemens 3964R Interface Application Program Interface APIAssembly Drawing Technical InformationThis page is left blank intentionally Technical Information This page is left blank intentionally Technical Information This page is left blank intentionally Index Index-2 38324-A 39-30-38324 Part Number

CS4000 specifications

The SPX Cooling Technologies CS4000 is an advanced cooling tower designed to meet the demanding needs of industrial applications while providing energy-efficient operation and optimized performance. This innovative cooling solution ensures effective heat rejection, making it an essential component in various sectors including power generation, chemical processing, and manufacturing.

One of the standout features of the CS4000 is its robust construction. Built to withstand harsh environmental conditions, the tower is crafted from high-quality materials that promote durability and longevity. The modular design facilitates easier transportation, installation, and maintenance, significantly reducing operational downtime. The CS4000 also boasts an attractive, low-profile design that minimizes its environmental footprint.

The CS4000 employs advanced thermal performance technologies. With its counterflow configuration, the cooling tower maximizes heat exchange between water and air, optimizing efficacy. The design allows for increased air intake and efficient water distribution, leading to superior cooling capacity. High-efficiency fill media enhances the heat transfer surface area, ensuring that the heat rejection process operates at peak efficiency.

In terms of energy efficiency, the CS4000 incorporates variable frequency drives (VFDs) which regulate fan speed based on real-time cooling demands. This feature significantly reduces energy consumption and operational costs while maintaining performance during fluctuating load conditions. The efficient fan design minimizes noise levels, making it suitable for use in noise-sensitive environments.

Maintenance is made simple with the CS4000, thanks to its easy-access panels and components. Regular cleaning and servicing can be performed with minimal labor effort, extending the tower's operational life. The system is engineered for easy adaptation, allowing for upgrades or modifications as cooling needs change over time.

Incorporating advanced control technologies, the CS4000 can integrate with Building Management Systems (BMS) for seamless operation and monitoring. This capability allows for real-time data collection regarding performance parameters, providing users with critical insights into operational efficiency and potential maintenance issues.

In summary, the SPX Cooling Technologies CS4000 is a powerful, energy-efficient cooling tower designed for industrial applications. Its robust construction, advanced thermal performance, energy-efficient operation, and ease of maintenance make it a leading choice for businesses seeking reliable cooling solutions in a wide array of settings.
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