SPX Cooling Technologies CS4000 manual Limited Warranty

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LIMITED WARRANTY

Except for perishable items, such as the fuses and batteries, SPX GSE tech-motive tool warrants its

GSE tech-motive tool brand fastening products, GSE brand sensors and instruments, and fastening systems to be free from defects in materials and workmanship for one year from the date of shipment from the manufacturing facility.

The obligation of SPX GSE tech-motive tool is limited to repairing, or at their option, replacing the products and components which, upon verification at the manufacturing facility in Novi, Michigan USA, prove to be defective. SPX GSE tech-motive tool shall not be liable for installation charges, for expenses of the Buyer for repairs or replacement, for damages from delay or loss of use, or other indirect or consequential damages of any kind. SPX GSE tech-motive tool extends this warranty only upon proper use of the product in the application for which it is intended. The warranty does not cover products that have been modified without the approval of

SPX GSE tech-motive tool or which have been subjected to unusual physical or electrical stress, or from or upon which the original identification marks have been removed or altered.

Whenever the design of the system in which it is to be incorporated originates with the Buyer, the warranty is limited specifically to furnishing the controllers and nutrunners free of defects in materials and workmanship and assumes no responsibility for implied warranties of fitness for purpose or use.

In the event that a product is repaired or replaced under the terms of the warranty, the warranty period of the repaired or replacement product shall be limited by the agreed upon level of warranty purchased by the customer.

Industrial installations are warranted by SPX GSE tech-motive tool for repairs at the installation site only if the customer contracts with SPX GSE tech-motive tool to perform checkout and final adjustment at the installation site and for the training of customer personnel in the operation and maintenance under the system. Under such conditions, SPX GSE tech-motive tool agrees to perform field service for 90 days from date of checkout without charge for labor or materials. The customer shall pay for travel expenses of SPX GSE tech-motive tool personnel.

Warranty of peripheral equipment, such as printers, recorders, plotters, etc., included with a GSE tech-motive tool or GSE torque product or SPX GSE tech-motive tool fastening system, shall be extended to the Buyer on the original manufacturer’s terms.

Transportation charges for materials shipped to the manufacturing facility for warranty repair are to be paid by the shipper. SPX GSE tech-motive tool will return items repaired or replaced under warranty prepaid.

Information and technical diagrams in this document are subject to change without notice. Products and services referred to in this book may be either trademarks and/or registered trademarks of their respective owners.

SPX GSE tech-motive tool manufactures products under the GSE and tech-motive tool® brand names in Novi, MI.

© 2002 SPX CORPORATION. ALL RIGHTS RESERVED.

Image 4 Contents
CS4000 Mini Controller with Ethernet Technical Reference ManualHour Technical Support Toll Free Please Note Limited Warranty Acknowledgments Preface How to Use This ManualWho Should Use This Manual Conventions Abbreviations IeeeThis page is left blank intentionally Contents Mounting the CS4000 Mini Controller with Ethernet Index-1 Figures Tables This page is left blank intentionally Overview Receiving, Sending and Storing DataUsing Ethernet Network Hub Using a 485 Network using Sdlc LAN Using the RS-232 Serial Port Using an Interbus-S Digital I/O ModuleUsing the Siemens 3964R Barcode Protocol Deciding How to Set Up the ControllerThis page is left blank intentionally Think Safety First General Machine Safety Wear Approved Safety Glasses AT ALL TimesElectrical Safety CS4000 Mini Controller with Ethernet Identifying the Components Front Panel LED DisplayParameter Set Switch Access ScrewsAC Power Cord Interbus-S I/O ConnectorConnector Tool ConnectorRS-422 Connector Ethernet ConnectorPrinter/Barcode Connector Sdlc I/O Network ConnectorEnclosure Interior FusesIdentifying the Components Tool Control Module Front View of the TCM 38324-A 39-30-38324Tach Gain Speed Trim Servo Amplifier Device Control ModuleBackplane CS4000 Mini Controller with Ethernet BackplaneAddress Switches Backplane FusesPower Supply BoardEthernet Interface Card 10shows the Ethernet interface card and its sub-componentsDescription of Ethernet Interface Card LEDs Interbus-S Module OUT2describes the LEDs Ground Fault Circuit Interrupter FusesInstalling the CS4000 Mini Controller with Ethernet Mounting the CS4000 Mini Controller with EthernetCS4000 Mini Controller with Ethernet Dimensions Power and Connection-Requirements Power/Connection RequirementsMeeting the AC Input Power Requirements GroundingWiring Black wire externalRed wire internal Defaults Remote Input Circuit Schematics Installing the CS4000 Mini Controller with Ethernet CS4000 Mini Controller with Ethernet Tool Connector Connector Pinout DefinitionsConnector RS-422 Connector Tool Control Module TCM Network ConnectorRS-232 Connector Printer/Barcode ConnectorInterbus-S OUT Connector This page is left blank intentionally Setting Up the Ethernet Programming the Ethernet Interface CardProcedure 5-1. Programming the Ethernet Interface Card Setting Up the Ethernet Click OK Establishing a Successful Connection via COM1 Flash the application file to the Ethernet interface card Error Message Displayed when the Attempted Connection Fails 38324-A 39-30-38324 May 38324-A Updating Application Settings Procedure 5-2. Editing Application InformationSelect the Ip Address tab Select the Comm Options tab Setting Up Visual Supervisor for an Ethernet Network Editing VSMain.ini for an Ethernet Network Procedure 5-3. Editing VSMain.ini for an Ethernet Network Open VSMain.ini using NotepadUsing Ethernet Network Cables Ethernet RJ-45 Modular Jack PinoutTesting the Ethernet Network Procedure 5-4. Testing the Network From a Laptop ComputerCS4000 Mini Controller with Ethernet 18. Select Communications Port May 38324-A Specify the communications port settings. See Figure Login to the attached Ethernet interface card Tini Procedure 5-5. Testing the Network From a Host Computer 21. Opening the Command Prompt Window May 38324-ATesting Ethernet Network Cables Installing the Sdlc Card Setting Up the 485 NetworkSetting Up Visual Supervisor for a 485 Network VSMain.ini configured for a 485 Network 38324-A 39-30-38324 Editing VSMain.ini for a 485 NetworkProcedure 6-1. Editing VSMain.ini for a 485 Network Communications Detachable=0 #Ports=1 CommOcx1=SDLCSwitch Binary Number Assigning a Network AddressAddress 5, 6, 7 Procedure 6-2. Setting the Address for the Controller Using 485 Network Cables This page is left blank intentionally Setting Up Visual Supervisor Setting Up the RS-232 LinkUsing RS-232 Cables This page is left blank intentionally Maintenance/Troubleshooting Replacement PartsCleaning the Enclosure Window Replacing Main Power FusesReplacing Backplane Fuses Troubleshooting Ethernet NetworkRS-422 Siemens 3964R Interface Application Program Interface APIAssembly Drawing Technical InformationThis page is left blank intentionally Technical Information This page is left blank intentionally Technical Information This page is left blank intentionally Index Index-2 38324-A 39-30-38324 Part Number