SPX Cooling Technologies CS4000 RS-422 Connector, Ethernet Connector, Printer/Barcode Connector

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Chapter 3. Identifying the Components

Tool cables are available in lengths of:

3 ft / 0.91 m (part number 51-3066-0003)

6 ft / 1.83 m (part number 51-3066-0006)

10 ft / 3.05 m (part number 51-3066-0010)

15 ft / 4.57 m (part number 51-3066-0015)

30 ft / 9.14 m (part number 51-3066-0030)

50 ft / 15.24 m (part number 51-3066-0050)

70 ft / 21.34 m (part number 51-3066-0070)

RS-422 Connector

The 10-position male asynchronous RS-422 serial I/O connector enables the controller to receive a barcode read by a scanner. The RS-422 communications currently supports the Siemens 3964R barcode protocol.

Ethernet Connector

The RJ-45 Ethernet connector enables the controller to communicate and send data to and from a host device on the same Local Area Network (LAN) using standard Ethernet protocols (Transmission Control Protocol/Internet Protocol, TCP/IP). Refer to Chapter 4. Installing the CS4000 Mini Controller with Ethernet for details.

Printer/Barcode Connector

The nine-position asynchronous RS-232-compatible serial output connector allows you to use a printer. The printer can be used to generate hard copies of torque, or torque and angle readings, system configuration information, or statistical data upon command from the controller. This port can also be used to receive barcode information.

SDLC I/O Network Connector

The 10-position female RS-485 connector enables a permanent network connection to and from the controller, other controllers in the network and a permanently connected computer.

RS-232 Connector

The nine-position asynchronous RS-232 compatible serial output connector allows you to use a laptop computer. The laptop computer can be running the Visual Supervisor software program, the Ethernet Interface Flash Utility, or other program that allows you to program (also referred to as ‘flash’) the latest Device Control Module and Tool Control Module firmware into the controller.

Ground Fault Circuit Interrupter

The 250V Ground Fault Circuit Interrupter (GFCI) (part number 13-20-2000) is a safety device, approved by Underwriters Laboratories, that is designed to protect you from potentially dangerous electrical shock.

May 2002

T-38324-A

Page 3-5

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Contents CS4000 Mini Controller with Ethernet Technical Reference ManualHour Technical Support Toll Free Please Note Limited Warranty Acknowledgments Who Should Use This Manual How to Use This ManualPreface Conventions Abbreviations IeeeThis page is left blank intentionally Contents Mounting the CS4000 Mini Controller with Ethernet Index-1 Figures Tables This page is left blank intentionally Overview Receiving, Sending and Storing DataUsing Ethernet Network Hub Using a 485 Network using Sdlc LAN Using the RS-232 Serial Port Using an Interbus-S Digital I/O ModuleUsing the Siemens 3964R Barcode Protocol Deciding How to Set Up the ControllerThis page is left blank intentionally Think Safety First General Machine Safety Wear Approved Safety Glasses AT ALL TimesElectrical Safety CS4000 Mini Controller with Ethernet Identifying the Components Front Panel LED DisplayParameter Set Switch Access ScrewsAC Power Cord Interbus-S I/O ConnectorConnector Tool ConnectorRS-422 Connector Ethernet ConnectorPrinter/Barcode Connector Sdlc I/O Network ConnectorEnclosure Interior FusesIdentifying the Components Tool Control Module Front View of the TCM 38324-A 39-30-38324Tach Gain Speed Trim Servo Amplifier Device Control ModuleBackplane CS4000 Mini Controller with Ethernet BackplaneAddress Switches Backplane FusesPower Supply BoardEthernet Interface Card 10shows the Ethernet interface card and its sub-componentsDescription of Ethernet Interface Card LEDs Interbus-S Module OUT2describes the LEDs Ground Fault Circuit Interrupter FusesInstalling the CS4000 Mini Controller with Ethernet Mounting the CS4000 Mini Controller with EthernetCS4000 Mini Controller with Ethernet Dimensions Power and Connection-Requirements Power/Connection RequirementsMeeting the AC Input Power Requirements GroundingWiring Black wire externalRed wire internal Defaults Remote Input Circuit Schematics Installing the CS4000 Mini Controller with Ethernet CS4000 Mini Controller with Ethernet Connector Connector Pinout DefinitionsTool Connector RS-422 Connector Tool Control Module TCM Network ConnectorRS-232 Connector Printer/Barcode ConnectorInterbus-S OUT Connector This page is left blank intentionally Setting Up the Ethernet Programming the Ethernet Interface CardProcedure 5-1. Programming the Ethernet Interface Card Setting Up the Ethernet Click OK Establishing a Successful Connection via COM1 Flash the application file to the Ethernet interface card Error Message Displayed when the Attempted Connection Fails 38324-A 39-30-38324 May 38324-A Updating Application Settings Procedure 5-2. Editing Application InformationSelect the Ip Address tab Select the Comm Options tab Setting Up Visual Supervisor for an Ethernet Network Editing VSMain.ini for an Ethernet Network Procedure 5-3. Editing VSMain.ini for an Ethernet Network Open VSMain.ini using NotepadUsing Ethernet Network Cables Ethernet RJ-45 Modular Jack PinoutTesting the Ethernet Network Procedure 5-4. Testing the Network From a Laptop ComputerCS4000 Mini Controller with Ethernet 18. Select Communications Port May 38324-A Specify the communications port settings. See Figure Login to the attached Ethernet interface card Tini Procedure 5-5. Testing the Network From a Host Computer 21. Opening the Command Prompt Window May 38324-ATesting Ethernet Network Cables Setting Up Visual Supervisor for a 485 Network Setting Up the 485 NetworkInstalling the Sdlc Card VSMain.ini configured for a 485 Network 38324-A 39-30-38324 Editing VSMain.ini for a 485 NetworkProcedure 6-1. Editing VSMain.ini for a 485 Network Communications Detachable=0 #Ports=1 CommOcx1=SDLCSwitch Binary Number Assigning a Network AddressAddress 5, 6, 7 Procedure 6-2. Setting the Address for the Controller Using 485 Network Cables This page is left blank intentionally Using RS-232 Cables Setting Up the RS-232 LinkSetting Up Visual Supervisor This page is left blank intentionally Maintenance/Troubleshooting Replacement PartsReplacing Backplane Fuses Replacing Main Power FusesCleaning the Enclosure Window Troubleshooting Ethernet NetworkRS-422 Siemens 3964R Interface Application Program Interface APIAssembly Drawing Technical InformationThis page is left blank intentionally Technical Information This page is left blank intentionally Technical Information This page is left blank intentionally Index Index-2 38324-A 39-30-38324 Part Number

CS4000 specifications

The SPX Cooling Technologies CS4000 is an advanced cooling tower designed to meet the demanding needs of industrial applications while providing energy-efficient operation and optimized performance. This innovative cooling solution ensures effective heat rejection, making it an essential component in various sectors including power generation, chemical processing, and manufacturing.

One of the standout features of the CS4000 is its robust construction. Built to withstand harsh environmental conditions, the tower is crafted from high-quality materials that promote durability and longevity. The modular design facilitates easier transportation, installation, and maintenance, significantly reducing operational downtime. The CS4000 also boasts an attractive, low-profile design that minimizes its environmental footprint.

The CS4000 employs advanced thermal performance technologies. With its counterflow configuration, the cooling tower maximizes heat exchange between water and air, optimizing efficacy. The design allows for increased air intake and efficient water distribution, leading to superior cooling capacity. High-efficiency fill media enhances the heat transfer surface area, ensuring that the heat rejection process operates at peak efficiency.

In terms of energy efficiency, the CS4000 incorporates variable frequency drives (VFDs) which regulate fan speed based on real-time cooling demands. This feature significantly reduces energy consumption and operational costs while maintaining performance during fluctuating load conditions. The efficient fan design minimizes noise levels, making it suitable for use in noise-sensitive environments.

Maintenance is made simple with the CS4000, thanks to its easy-access panels and components. Regular cleaning and servicing can be performed with minimal labor effort, extending the tower's operational life. The system is engineered for easy adaptation, allowing for upgrades or modifications as cooling needs change over time.

Incorporating advanced control technologies, the CS4000 can integrate with Building Management Systems (BMS) for seamless operation and monitoring. This capability allows for real-time data collection regarding performance parameters, providing users with critical insights into operational efficiency and potential maintenance issues.

In summary, the SPX Cooling Technologies CS4000 is a powerful, energy-efficient cooling tower designed for industrial applications. Its robust construction, advanced thermal performance, energy-efficient operation, and ease of maintenance make it a leading choice for businesses seeking reliable cooling solutions in a wide array of settings.