SPX Cooling Technologies CS4000 manual Meeting the AC Input Power Requirements, Grounding

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CS4000 Mini Controller with Ethernet

Meeting the AC Input Power Requirements

CAUTION! Failure to provide the proper power source can cause the following problems in your CS4000 Mini Controller with Ethernet:

!The nutrunner might shut down before it reaches the target torque during a rundown cycle.

!The nutrunner might not turn when a cycle-on signal is applied to the system.

!The maximum free speed of the nutrunner might be lower than specified.

For proper operation, especially during peak power draw periods, be sure to connect the CS4000 Mini Controller with Ethernet to a clean source of AC power that is capable of maintaining the specified line voltage under the required load conditions. If the AC line is subject to frequent over-voltage and under-voltage conditions, some type of power line conditioning will be required.

NOTE: The maximum no-load speed of all tech-motive tool nutrunners is based on an AC input voltage of 230V; if the actual input voltage is lower, the maximum no load speed of the nutrunner will be lower than specified.

It is recommended that the input voltage be between 208 and 250 VAC (single phase). A power source capable of delivering 1 to 1.5 kVA should be sufficient in most applications.

Grounding

WARNING! The Ground Fault Circuit Interrupter cannot protect you against any potential difference that exists between the nutrunner body and any other metal fixturing or machinery. You must observe the grounding requirements below as a safety protection.

It is extremely important that you connect the CS4000 Mini Controller with Ethernet enclosure properly to an earth ground. The CS4000 Mini Controller with Ethernet has a ground prong on the power cord, (if supplied) but the AC outlet that will be used must be grounded properly, as well.

Also make sure that all other machinery, such as conveyors, which will transport or hold parts that will come in physical contact with the nutrunner, are properly grounded.

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T-38324-A

39-30-38324

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Contents Technical Reference Manual CS4000 Mini Controller with EthernetHour Technical Support Toll Free Please Note Limited Warranty Acknowledgments Preface How to Use This ManualWho Should Use This Manual Conventions Ieee AbbreviationsThis page is left blank intentionally Contents Mounting the CS4000 Mini Controller with Ethernet Index-1 Figures Tables This page is left blank intentionally Receiving, Sending and Storing Data OverviewUsing Ethernet Network Hub Using a 485 Network using Sdlc LAN Using an Interbus-S Digital I/O Module Using the RS-232 Serial PortDeciding How to Set Up the Controller Using the Siemens 3964R Barcode ProtocolThis page is left blank intentionally Think Safety First Wear Approved Safety Glasses AT ALL Times General Machine SafetyElectrical Safety CS4000 Mini Controller with Ethernet Identifying the Components LED Display Front PanelAccess Screws Parameter Set SwitchAC Power Cord Interbus-S I/O ConnectorTool Connector ConnectorEthernet Connector RS-422 ConnectorPrinter/Barcode Connector Sdlc I/O Network ConnectorFuses Enclosure InteriorIdentifying the Components Front View of the TCM 38324-A 39-30-38324 Tool Control ModuleTach Gain Speed Trim Device Control Module Servo AmplifierCS4000 Mini Controller with Ethernet Backplane BackplaneBackplane Fuses Address SwitchesBoard Power Supply10shows the Ethernet interface card and its sub-components Ethernet Interface CardDescription of Ethernet Interface Card LEDs OUT Interbus-S Module2describes the LEDs Fuses Ground Fault Circuit InterrupterMounting the CS4000 Mini Controller with Ethernet Installing the CS4000 Mini Controller with EthernetCS4000 Mini Controller with Ethernet Dimensions Power/Connection Requirements Power and Connection-RequirementsGrounding Meeting the AC Input Power RequirementsBlack wire external WiringRed wire internal Defaults Remote Input Circuit Schematics Installing the CS4000 Mini Controller with Ethernet CS4000 Mini Controller with Ethernet Tool Connector Connector Pinout DefinitionsConnector Tool Control Module TCM Network Connector RS-422 ConnectorRS-232 Connector Printer/Barcode ConnectorInterbus-S OUT Connector This page is left blank intentionally Programming the Ethernet Interface Card Setting Up the EthernetProcedure 5-1. Programming the Ethernet Interface Card Setting Up the Ethernet Click OK Establishing a Successful Connection via COM1 Flash the application file to the Ethernet interface card Error Message Displayed when the Attempted Connection Fails 38324-A 39-30-38324 May 38324-A Procedure 5-2. Editing Application Information Updating Application SettingsSelect the Ip Address tab Select the Comm Options tab Setting Up Visual Supervisor for an Ethernet Network Editing VSMain.ini for an Ethernet Network Open VSMain.ini using Notepad Procedure 5-3. Editing VSMain.ini for an Ethernet NetworkEthernet RJ-45 Modular Jack Pinout Using Ethernet Network CablesProcedure 5-4. Testing the Network From a Laptop Computer Testing the Ethernet NetworkCS4000 Mini Controller with Ethernet 18. Select Communications Port May 38324-A Specify the communications port settings. See Figure Login to the attached Ethernet interface card Tini 21. Opening the Command Prompt Window May 38324-A Procedure 5-5. Testing the Network From a Host ComputerTesting Ethernet Network Cables Installing the Sdlc Card Setting Up the 485 NetworkSetting Up Visual Supervisor for a 485 Network Editing VSMain.ini for a 485 Network VSMain.ini configured for a 485 Network 38324-A 39-30-38324Communications Detachable=0 #Ports=1 CommOcx1=SDLC Procedure 6-1. Editing VSMain.ini for a 485 NetworkAssigning a Network Address Switch Binary NumberAddress 5, 6, 7 Procedure 6-2. Setting the Address for the Controller Using 485 Network Cables This page is left blank intentionally Setting Up Visual Supervisor Setting Up the RS-232 LinkUsing RS-232 Cables This page is left blank intentionally Replacement Parts Maintenance/TroubleshootingCleaning the Enclosure Window Replacing Main Power FusesReplacing Backplane Fuses Ethernet Network TroubleshootingApplication Program Interface API RS-422 Siemens 3964R InterfaceTechnical Information Assembly DrawingThis page is left blank intentionally Technical Information This page is left blank intentionally Technical Information This page is left blank intentionally Index Index-2 38324-A 39-30-38324 Part Number

CS4000 specifications

The SPX Cooling Technologies CS4000 is an advanced cooling tower designed to meet the demanding needs of industrial applications while providing energy-efficient operation and optimized performance. This innovative cooling solution ensures effective heat rejection, making it an essential component in various sectors including power generation, chemical processing, and manufacturing.

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The CS4000 employs advanced thermal performance technologies. With its counterflow configuration, the cooling tower maximizes heat exchange between water and air, optimizing efficacy. The design allows for increased air intake and efficient water distribution, leading to superior cooling capacity. High-efficiency fill media enhances the heat transfer surface area, ensuring that the heat rejection process operates at peak efficiency.

In terms of energy efficiency, the CS4000 incorporates variable frequency drives (VFDs) which regulate fan speed based on real-time cooling demands. This feature significantly reduces energy consumption and operational costs while maintaining performance during fluctuating load conditions. The efficient fan design minimizes noise levels, making it suitable for use in noise-sensitive environments.

Maintenance is made simple with the CS4000, thanks to its easy-access panels and components. Regular cleaning and servicing can be performed with minimal labor effort, extending the tower's operational life. The system is engineered for easy adaptation, allowing for upgrades or modifications as cooling needs change over time.

Incorporating advanced control technologies, the CS4000 can integrate with Building Management Systems (BMS) for seamless operation and monitoring. This capability allows for real-time data collection regarding performance parameters, providing users with critical insights into operational efficiency and potential maintenance issues.

In summary, the SPX Cooling Technologies CS4000 is a powerful, energy-efficient cooling tower designed for industrial applications. Its robust construction, advanced thermal performance, energy-efficient operation, and ease of maintenance make it a leading choice for businesses seeking reliable cooling solutions in a wide array of settings.