SPX Cooling Technologies CS4000 manual Using Ethernet

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CS4000 Mini Controller with Ethernet

A digital I/O communications link, using the optional Interbus-S digital I/O module in the controller. The Interbus-S module does not connect the controller to a network, but does allow I/O communications between the controller and a Programmable Logic Controller (PLC), or other similar device.

To help you decide which method you require, read the rest of this chapter.

If you choose the Ethernet or 485 network method, the Visual Supervisor software installed on the computer attached to the network allows you to make changes to controllers across the network and monitor them. This supervisory computer is commonly referred to throughout this manual as the host. It is also possible to connect a laptop, via a cable and the RS-232 compatible serial port, to any controller on the network and make individual changes to that controller. Refer to Using the RS-232 Serial Port later in this chapter for details.

NOTE: To program controllers across the network, and successfully use an attached laptop to view, edit or collect data from a controller on the network, you must have Visual Supervisor version 3.20 or higher installed on the host and laptop computers, and DCM 4.06 or higher installed on the controllers.

The CS4000 Mini Controller with Ethernet also has an optional Application Program Interface (API) which you can have built into each controller. This allows you to collect rundown data and send it to a software application across the Ethernet network, other than Visual Supervisor.

NOTE: The API can be run concurrently with Visual Supervisor allowing you to collect rundown data in Visual Supervisor and also send it to another application, via the API.

Using Ethernet

The Ethernet is a Local Area Network (LAN) technology developed by Xerox and then further developed by Xerox, Digital Equipment Corporation (DEC), and Intel. The CS4000 Mini Controller with Ethernet uses the most commonly installed type of Ethernet cable, 10Base-T. This type of cable can provide transmission speeds of up to 10 million bits per second (mbps) and uses the standard Transmission Control Protocol/Internet Protocol (TCP/IP) communications protocol.

This is a permanent mode of operation in which the computer and controllers are connected via the same network hub. See Figure 1-1.

This type of network requires:

Pentium Class computer (500 MHz or above).

Microsoft Windows 95, 98, 2000, or Windows NT, version 4.0 or above with TCP/IP communications protocol installed.

At least 64 MB RAM for Windows 95, 98 or 2000, or 128 MB RAM for Windows NT.

Installed Ethernet Interface Card in the controller and the computer.

Visual Supervisor installed in permanent mode.

Shielded 10Base-T cable and Ethernet connector.

In this configuration, the host computer running Visual Supervisor provides data collection, diagnostics and configuration functions for all the controllers, but the hub is the connection point for the LAN. See Figure 1-1 for details. To set up an Ethernet network, refer to Chapter 5. Setting Up the Ethernet.

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Contents Technical Reference Manual CS4000 Mini Controller with EthernetHour Technical Support Toll Free Please Note Limited Warranty Acknowledgments Who Should Use This Manual How to Use This ManualPreface Conventions Ieee AbbreviationsThis page is left blank intentionally Contents Mounting the CS4000 Mini Controller with Ethernet Index-1 Figures Tables This page is left blank intentionally Receiving, Sending and Storing Data OverviewUsing Ethernet Network Hub Using a 485 Network using Sdlc LAN Using an Interbus-S Digital I/O Module Using the RS-232 Serial PortDeciding How to Set Up the Controller Using the Siemens 3964R Barcode ProtocolThis page is left blank intentionally Think Safety First Wear Approved Safety Glasses AT ALL Times General Machine SafetyElectrical Safety CS4000 Mini Controller with Ethernet Identifying the Components LED Display Front PanelAccess Screws Parameter Set SwitchAC Power Cord Interbus-S I/O ConnectorTool Connector ConnectorEthernet Connector RS-422 ConnectorPrinter/Barcode Connector Sdlc I/O Network ConnectorFuses Enclosure InteriorIdentifying the Components Front View of the TCM 38324-A 39-30-38324 Tool Control ModuleTach Gain Speed Trim Device Control Module Servo AmplifierCS4000 Mini Controller with Ethernet Backplane BackplaneBackplane Fuses Address SwitchesBoard Power Supply10shows the Ethernet interface card and its sub-components Ethernet Interface CardDescription of Ethernet Interface Card LEDs OUT Interbus-S Module2describes the LEDs Fuses Ground Fault Circuit InterrupterMounting the CS4000 Mini Controller with Ethernet Installing the CS4000 Mini Controller with EthernetCS4000 Mini Controller with Ethernet Dimensions Power/Connection Requirements Power and Connection-RequirementsGrounding Meeting the AC Input Power RequirementsBlack wire external WiringRed wire internal Defaults Remote Input Circuit Schematics Installing the CS4000 Mini Controller with Ethernet CS4000 Mini Controller with Ethernet Connector Connector Pinout DefinitionsTool Connector Tool Control Module TCM Network Connector RS-422 ConnectorRS-232 Connector Printer/Barcode ConnectorInterbus-S OUT Connector This page is left blank intentionally Programming the Ethernet Interface Card Setting Up the EthernetProcedure 5-1. Programming the Ethernet Interface Card Setting Up the Ethernet Click OK Establishing a Successful Connection via COM1 Flash the application file to the Ethernet interface card Error Message Displayed when the Attempted Connection Fails 38324-A 39-30-38324 May 38324-A Procedure 5-2. Editing Application Information Updating Application SettingsSelect the Ip Address tab Select the Comm Options tab Setting Up Visual Supervisor for an Ethernet Network Editing VSMain.ini for an Ethernet Network Open VSMain.ini using Notepad Procedure 5-3. Editing VSMain.ini for an Ethernet NetworkEthernet RJ-45 Modular Jack Pinout Using Ethernet Network CablesProcedure 5-4. Testing the Network From a Laptop Computer Testing the Ethernet NetworkCS4000 Mini Controller with Ethernet 18. Select Communications Port May 38324-A Specify the communications port settings. See Figure Login to the attached Ethernet interface card Tini 21. Opening the Command Prompt Window May 38324-A Procedure 5-5. Testing the Network From a Host ComputerTesting Ethernet Network Cables Setting Up Visual Supervisor for a 485 Network Setting Up the 485 NetworkInstalling the Sdlc Card Editing VSMain.ini for a 485 Network VSMain.ini configured for a 485 Network 38324-A 39-30-38324Communications Detachable=0 #Ports=1 CommOcx1=SDLC Procedure 6-1. Editing VSMain.ini for a 485 NetworkAssigning a Network Address Switch Binary NumberAddress 5, 6, 7 Procedure 6-2. Setting the Address for the Controller Using 485 Network Cables This page is left blank intentionally Using RS-232 Cables Setting Up the RS-232 LinkSetting Up Visual Supervisor This page is left blank intentionally Replacement Parts Maintenance/TroubleshootingReplacing Backplane Fuses Replacing Main Power FusesCleaning the Enclosure Window Ethernet Network TroubleshootingApplication Program Interface API RS-422 Siemens 3964R InterfaceTechnical Information Assembly DrawingThis page is left blank intentionally Technical Information This page is left blank intentionally Technical Information This page is left blank intentionally Index Index-2 38324-A 39-30-38324 Part Number

CS4000 specifications

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