SPX Cooling Technologies CS4000 manual Defaults

Page 52

 

 

 

Chapter 4. Installing the CS4000 Mini Controller with Ethernet

 

 

 

Table 3-1. 19-Position Remote I/O Connector Pinout Signal Names and Descriptions (Continued)

 

 

 

 

 

 

 

Pin

Signal

Description

 

 

 

 

 

 

 

R

Synchronization in/out

This bi-directional signal is used for synchronizing two or more spindles

 

 

 

(White/Orange wire - internal)

in a multi-spindle fastening application. It is connected to both the

 

 

 

(Orange/Red wire - external)

synchronization output (Discrete output #8) and the synchronization input

 

 

 

 

(Discrete input #6).

 

 

 

 

If Sync is set to On, the synchronization output becomes active when a

 

 

 

 

fastening cycle is started. When the nutrunner output torque reaches the

 

 

 

 

Control Reference level, the synchronization output is de-activated. At

 

 

 

 

the same time, the state of the synchronization input is sampled. If it is

 

 

 

 

still active because some other spindle has not reached the

 

 

 

 

synchronization level yet, it stops the nutrunner and waits for the

 

 

 

 

synchronization input to become inactive. Afterwards, it re-starts the

 

 

 

 

nutrunner and finishes the fastening cycle.

 

 

 

 

This pin should be connected to the synchronization in/out pin of all other

 

 

 

 

spindles for which synchronization is desired.

 

 

 

 

NOTE: This feature only functions when JP8 and JP9 are set to

 

 

 

 

defaults.

 

 

S

Output common

This pin is connected to the negative terminal (-) of the internal 24VDC

 

 

 

(White/Brown wire - internal)

I/O power supply and is normally used as the common connection for the

 

 

 

(Blue/white wire - external)

output signals.

 

 

 

 

 

 

 

T

CS4000 +24 VDC

This pin (and pin H) is connected to the positive (+) terminal of the

 

 

 

(Blue wire - internal)

internal 24VDC I/O power supply and is normally used as the common

 

 

 

(Black/Red wire - external)

connection for the input signals.

 

 

 

 

 

 

 

U

Discrete output #7*

Pins U and J, K, L, M, N, and P are the programmable discrete outputs.

 

 

 

(Brown wire - internal)

Any one of these outputs will become active when its programmed output

 

 

 

(White/Red wire - external)

function becomes true. The functions of these outputs are set with VS

 

 

 

 

set output.

 

 

V

Synchronization common

This is the common connection for the synchronization input/output. It

 

 

 

(Violet wire - internal)

should be connected to the synchronization common pin of all other

 

 

 

(Blue/Red wire - external)

spindles for which synchronization is desired.

 

 

 

 

 

 

*Early units have these outputs fixed in the software. Units with KDM software 2.5 or later have configurable outputs.

NOTE: Active means an input is connected to +24VDC. Inactive means an input is either not wired or is wired to common.

May 2002

T-38324-A

Page 4-7

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Contents CS4000 Mini Controller with Ethernet Technical Reference ManualHour Technical Support Toll Free Please Note Limited Warranty Acknowledgments Preface How to Use This ManualWho Should Use This Manual Conventions Abbreviations IeeeThis page is left blank intentionally Contents Mounting the CS4000 Mini Controller with Ethernet Index-1 Figures Tables This page is left blank intentionally Overview Receiving, Sending and Storing DataUsing Ethernet Network Hub Using a 485 Network using Sdlc LAN Using the RS-232 Serial Port Using an Interbus-S Digital I/O ModuleUsing the Siemens 3964R Barcode Protocol Deciding How to Set Up the ControllerThis page is left blank intentionally Think Safety First General Machine Safety Wear Approved Safety Glasses AT ALL TimesElectrical Safety CS4000 Mini Controller with Ethernet Identifying the Components Front Panel LED DisplayParameter Set Switch Access ScrewsAC Power Cord Interbus-S I/O ConnectorConnector Tool ConnectorRS-422 Connector Ethernet ConnectorPrinter/Barcode Connector Sdlc I/O Network ConnectorEnclosure Interior FusesIdentifying the Components Tool Control Module Front View of the TCM 38324-A 39-30-38324Tach Gain Speed Trim Servo Amplifier Device Control ModuleBackplane CS4000 Mini Controller with Ethernet BackplaneAddress Switches Backplane FusesPower Supply BoardEthernet Interface Card 10shows the Ethernet interface card and its sub-componentsDescription of Ethernet Interface Card LEDs Interbus-S Module OUT2describes the LEDs Ground Fault Circuit Interrupter FusesInstalling the CS4000 Mini Controller with Ethernet Mounting the CS4000 Mini Controller with EthernetCS4000 Mini Controller with Ethernet Dimensions Power and Connection-Requirements Power/Connection RequirementsMeeting the AC Input Power Requirements GroundingWiring Black wire externalRed wire internal Defaults Remote Input Circuit Schematics Installing the CS4000 Mini Controller with Ethernet CS4000 Mini Controller with Ethernet Tool Connector Connector Pinout DefinitionsConnector RS-422 Connector Tool Control Module TCM Network ConnectorRS-232 Connector Printer/Barcode ConnectorInterbus-S OUT Connector This page is left blank intentionally Setting Up the Ethernet Programming the Ethernet Interface CardProcedure 5-1. Programming the Ethernet Interface Card Setting Up the Ethernet Click OK Establishing a Successful Connection via COM1 Flash the application file to the Ethernet interface card Error Message Displayed when the Attempted Connection Fails 38324-A 39-30-38324 May 38324-A Updating Application Settings Procedure 5-2. Editing Application InformationSelect the Ip Address tab Select the Comm Options tab Setting Up Visual Supervisor for an Ethernet Network Editing VSMain.ini for an Ethernet Network Procedure 5-3. Editing VSMain.ini for an Ethernet Network Open VSMain.ini using NotepadUsing Ethernet Network Cables Ethernet RJ-45 Modular Jack PinoutTesting the Ethernet Network Procedure 5-4. Testing the Network From a Laptop ComputerCS4000 Mini Controller with Ethernet 18. Select Communications Port May 38324-A Specify the communications port settings. See Figure Login to the attached Ethernet interface card Tini Procedure 5-5. Testing the Network From a Host Computer 21. Opening the Command Prompt Window May 38324-ATesting Ethernet Network Cables Installing the Sdlc Card Setting Up the 485 NetworkSetting Up Visual Supervisor for a 485 Network VSMain.ini configured for a 485 Network 38324-A 39-30-38324 Editing VSMain.ini for a 485 NetworkProcedure 6-1. Editing VSMain.ini for a 485 Network Communications Detachable=0 #Ports=1 CommOcx1=SDLCSwitch Binary Number Assigning a Network AddressAddress 5, 6, 7 Procedure 6-2. Setting the Address for the Controller Using 485 Network Cables This page is left blank intentionally Setting Up Visual Supervisor Setting Up the RS-232 LinkUsing RS-232 Cables This page is left blank intentionally Maintenance/Troubleshooting Replacement PartsCleaning the Enclosure Window Replacing Main Power FusesReplacing Backplane Fuses Troubleshooting Ethernet NetworkRS-422 Siemens 3964R Interface Application Program Interface APIAssembly Drawing Technical InformationThis page is left blank intentionally Technical Information This page is left blank intentionally Technical Information This page is left blank intentionally Index Index-2 38324-A 39-30-38324 Part Number

CS4000 specifications

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