SPX Cooling Technologies CS4000 manual Red wire internal

Page 51

CS4000 Mini Controller with Ethernet

Table 3-1. 19-Position Remote I/O Connector Pinout Signal Names and Descriptions (Continued)

Pin

Signal

 

 

Description

 

 

 

 

 

E

Limit Set Select B0 input

 

When Set Defaults is clicked, VS sets these three inputs to select which

 

(Red wire - internal)

 

of the eight internal limit (or parameter) sets are used for a fastening

 

(Orange wire - external)

 

cycle, as follows:

 

 

 

 

 

 

 

 

 

 

F

Limit Set Select B1 input

 

Limit Set

B2 Input

B1 Input

B0 Input

 

(Green wire - internal)

1

inactive

inactive

inactive

 

(Blue wire - external)

2

inactive

inactive

active

 

 

3

inactive

active

inactive

 

 

4

inactive

active

active

 

 

5

active

inactive

inactive

 

 

6

active

inactive

active

 

 

7

active

active

inactive

 

 

8

active

active

active

G

Limit Set Select B2 input

 

After a fastening cycle has started, changing the state of these inputs

 

(Orange wire - internal)

 

does not change which limit set the CS4000 Controller uses until the

 

(White/Black wire - external))

 

cycle on command (from either the nutrunner or the cycle on input or

 

 

 

both) is de-activated. This means these inputs must be in the desired

 

 

 

state BEFORE activation of the cycle start input.

 

H

CS4000 +24 VDC

 

This pin (and pin T) is connected to the positive (+) terminal of the

 

(Blue wire - internal

 

internal 24VDC I/O power supply and is normally used as the common

 

(Red/Black wire - external))

 

connection for the input signals.

 

 

 

 

 

 

J

Discrete output #1*

 

Pins J, K, L, M, N, P, and U are the programmable discrete outputs.

 

(White/Black wire - internal)

 

 

 

 

 

 

(Green/Black wire - external)

 

Any one of these outputs will become active when its programmed

K

Discrete output #2*

 

 

(White/Red wire - internal)

 

 

 

 

 

 

(Red/Black wire - external)

 

Output function becomes true. When Set Defaults is clicked, VS sets

L

Discrete output #3*

 

 

(White/Green wire - internal)

 

these outputs to:

 

 

 

 

(Blue/Black wire -external)

 

J = Cycle Finish, K = Cycle good, L = Cycle bad, N = In Cycle.

M

Discrete output #4*

 

 

(White/Violet wire - internal)

 

 

 

 

 

 

(Black/White wire - external))

 

 

 

 

 

N

Discrete output #5*

 

 

 

 

 

 

(White/Blue wire - internal)

 

 

 

 

 

 

(Red/White wire - external)

 

 

 

 

 

P

Discrete output #6

 

 

 

 

 

 

(White/Gray wire - internal)

 

 

 

 

 

 

(Green/White wire - external)

 

 

 

 

 

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Contents Technical Reference Manual CS4000 Mini Controller with EthernetHour Technical Support Toll Free Please Note Limited Warranty Acknowledgments How to Use This Manual PrefaceWho Should Use This Manual Conventions Ieee AbbreviationsThis page is left blank intentionally Contents Mounting the CS4000 Mini Controller with Ethernet Index-1 Figures Tables This page is left blank intentionally Receiving, Sending and Storing Data OverviewUsing Ethernet Network Hub Using a 485 Network using Sdlc LAN Using an Interbus-S Digital I/O Module Using the RS-232 Serial PortDeciding How to Set Up the Controller Using the Siemens 3964R Barcode ProtocolThis page is left blank intentionally Think Safety First Wear Approved Safety Glasses AT ALL Times General Machine SafetyElectrical Safety CS4000 Mini Controller with Ethernet Identifying the Components LED Display Front PanelInterbus-S I/O Connector Parameter Set SwitchAccess Screws AC Power CordTool Connector ConnectorSdlc I/O Network Connector RS-422 ConnectorEthernet Connector Printer/Barcode ConnectorFuses Enclosure InteriorIdentifying the Components Front View of the TCM 38324-A 39-30-38324 Tool Control ModuleTach Gain Speed Trim Device Control Module Servo AmplifierCS4000 Mini Controller with Ethernet Backplane BackplaneBackplane Fuses Address SwitchesBoard Power Supply10shows the Ethernet interface card and its sub-components Ethernet Interface CardDescription of Ethernet Interface Card LEDs OUT Interbus-S Module2describes the LEDs Fuses Ground Fault Circuit InterrupterMounting the CS4000 Mini Controller with Ethernet Installing the CS4000 Mini Controller with EthernetCS4000 Mini Controller with Ethernet Dimensions Power/Connection Requirements Power and Connection-RequirementsGrounding Meeting the AC Input Power RequirementsBlack wire external WiringRed wire internal Defaults Remote Input Circuit Schematics Installing the CS4000 Mini Controller with Ethernet CS4000 Mini Controller with Ethernet Connector Pinout Definitions Tool ConnectorConnector Printer/Barcode Connector RS-422 ConnectorTool Control Module TCM Network Connector RS-232 ConnectorInterbus-S OUT Connector This page is left blank intentionally Programming the Ethernet Interface Card Setting Up the EthernetProcedure 5-1. Programming the Ethernet Interface Card Setting Up the Ethernet Click OK Establishing a Successful Connection via COM1 Flash the application file to the Ethernet interface card Error Message Displayed when the Attempted Connection Fails 38324-A 39-30-38324 May 38324-A Procedure 5-2. Editing Application Information Updating Application SettingsSelect the Ip Address tab Select the Comm Options tab Setting Up Visual Supervisor for an Ethernet Network Editing VSMain.ini for an Ethernet Network Open VSMain.ini using Notepad Procedure 5-3. Editing VSMain.ini for an Ethernet NetworkEthernet RJ-45 Modular Jack Pinout Using Ethernet Network CablesProcedure 5-4. Testing the Network From a Laptop Computer Testing the Ethernet NetworkCS4000 Mini Controller with Ethernet 18. Select Communications Port May 38324-A Specify the communications port settings. See Figure Login to the attached Ethernet interface card Tini 21. Opening the Command Prompt Window May 38324-A Procedure 5-5. Testing the Network From a Host ComputerTesting Ethernet Network Cables Setting Up the 485 Network Installing the Sdlc CardSetting Up Visual Supervisor for a 485 Network Editing VSMain.ini for a 485 Network VSMain.ini configured for a 485 Network 38324-A 39-30-38324Communications Detachable=0 #Ports=1 CommOcx1=SDLC Procedure 6-1. Editing VSMain.ini for a 485 NetworkAssigning a Network Address Switch Binary NumberAddress 5, 6, 7 Procedure 6-2. Setting the Address for the Controller Using 485 Network Cables This page is left blank intentionally Setting Up the RS-232 Link Setting Up Visual SupervisorUsing RS-232 Cables This page is left blank intentionally Replacement Parts Maintenance/TroubleshootingReplacing Main Power Fuses Cleaning the Enclosure WindowReplacing Backplane Fuses Ethernet Network TroubleshootingApplication Program Interface API RS-422 Siemens 3964R InterfaceTechnical Information Assembly DrawingThis page is left blank intentionally Technical Information This page is left blank intentionally Technical Information This page is left blank intentionally Index Index-2 38324-A 39-30-38324 Part Number

CS4000 specifications

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