SPX Cooling Technologies CS4000 manual Wiring, Black wire external

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Chapter 4. Installing the CS4000 Mini Controller with Ethernet

I/O Wiring

The CS4000 Mini Controller with Ethernet is equipped with a 19-pin I/O connector for field I/O. The settings described in Table 4-1are Visual Supervisor (VS) default settings.

NOTE: The 14-shell, 19-pin strain relief mating connector for the I/O connector is part number 23-10-5200.

Table 4-1. 19-Position Remote I/O Connector Pinout Signal Names and Descriptions

Pin

Signal

Description

 

 

 

A

Cycle On/Cycle On Enable

This is a dual-purpose input.

 

Clear Outputs

When Set Defaults is clicked, VS sets this input to Start, this input

 

(Black wire - internal)

 

functions as a cycle on input. This means a fastening cycle can be

 

(Black wire - external)

 

started by either pressing the throttle/trigger switch on the nutrunner OR

 

 

by activating this input.

 

 

When remote mode for the spindle is set to enable, this input functions

 

 

as a cycle on enable input. This means a fastening cycle can be started

 

 

only by pressing both the throttle/trigger switch on the nutrunner and

 

 

activating this input.

 

 

In addition, it is also set to Clear Outputs.

 

 

This is a level-sensitive input. For the fastening cycle to proceed, this

 

 

input must remain active. If this input becomes inactive at any time

 

 

during the fastening cycle, the cycle will be aborted and the nutrunner

 

 

will stop running.

B

Forward/Reverse input

When Set Defaults is clicked, VS sets this input to the direction the

 

(White wire internal)

nutrunner turns in a fastening cycle:

 

(White wire - external)

If this input is active when a fastening cycle is started, the nutrunner will

 

 

run in the forward (fastening or tightening) direction. If this input is

 

 

inactive when a fastening cycle is started, the nutrunner will run in the

 

 

reverse (un-fastening or loosening) direction.

 

 

After a fastening cycle has started, changing the state of this input has

 

 

no effect on the fastening direction until the cycle on command (from

 

 

either the nutrunner or the cycle on input or both) is de-activated. This

 

 

means the input must be in the desired state BEFORE activation of the

 

 

cycle start input.

 

 

 

C

Discrete Input #7

Defaults to “Manual Calibration.”

 

(Gray wire - internal)

 

 

(Red wire - external)

 

D

Discrete Input #8

Multi-purpose switch input “OR” function with switch on tool.

 

(Yellow wire - internal)

 

 

(Green wire - external)

 

May 2002

T-38324-A

Page 4-5

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Contents CS4000 Mini Controller with Ethernet Technical Reference ManualHour Technical Support Toll Free Please Note Limited Warranty Acknowledgments Who Should Use This Manual How to Use This ManualPreface Conventions Abbreviations IeeeThis page is left blank intentionally Contents Mounting the CS4000 Mini Controller with Ethernet Index-1 Figures Tables This page is left blank intentionally Overview Receiving, Sending and Storing DataUsing Ethernet Network Hub Using a 485 Network using Sdlc LAN Using the RS-232 Serial Port Using an Interbus-S Digital I/O ModuleUsing the Siemens 3964R Barcode Protocol Deciding How to Set Up the ControllerThis page is left blank intentionally Think Safety First General Machine Safety Wear Approved Safety Glasses AT ALL TimesElectrical Safety CS4000 Mini Controller with Ethernet Identifying the Components Front Panel LED DisplayAC Power Cord Parameter Set SwitchAccess Screws Interbus-S I/O ConnectorConnector Tool ConnectorPrinter/Barcode Connector RS-422 ConnectorEthernet Connector Sdlc I/O Network ConnectorEnclosure Interior FusesIdentifying the Components Tool Control Module Front View of the TCM 38324-A 39-30-38324Tach Gain Speed Trim Servo Amplifier Device Control ModuleBackplane CS4000 Mini Controller with Ethernet BackplaneAddress Switches Backplane FusesPower Supply BoardEthernet Interface Card 10shows the Ethernet interface card and its sub-componentsDescription of Ethernet Interface Card LEDs Interbus-S Module OUT2describes the LEDs Ground Fault Circuit Interrupter FusesInstalling the CS4000 Mini Controller with Ethernet Mounting the CS4000 Mini Controller with EthernetCS4000 Mini Controller with Ethernet Dimensions Power and Connection-Requirements Power/Connection RequirementsMeeting the AC Input Power Requirements GroundingWiring Black wire externalRed wire internal Defaults Remote Input Circuit Schematics Installing the CS4000 Mini Controller with Ethernet CS4000 Mini Controller with Ethernet Connector Connector Pinout DefinitionsTool Connector RS-232 Connector RS-422 ConnectorTool Control Module TCM Network Connector Printer/Barcode ConnectorInterbus-S OUT Connector This page is left blank intentionally Setting Up the Ethernet Programming the Ethernet Interface CardProcedure 5-1. Programming the Ethernet Interface Card Setting Up the Ethernet Click OK Establishing a Successful Connection via COM1 Flash the application file to the Ethernet interface card Error Message Displayed when the Attempted Connection Fails 38324-A 39-30-38324 May 38324-A Updating Application Settings Procedure 5-2. Editing Application InformationSelect the Ip Address tab Select the Comm Options tab Setting Up Visual Supervisor for an Ethernet Network Editing VSMain.ini for an Ethernet Network Procedure 5-3. Editing VSMain.ini for an Ethernet Network Open VSMain.ini using NotepadUsing Ethernet Network Cables Ethernet RJ-45 Modular Jack PinoutTesting the Ethernet Network Procedure 5-4. Testing the Network From a Laptop ComputerCS4000 Mini Controller with Ethernet 18. Select Communications Port May 38324-A Specify the communications port settings. See Figure Login to the attached Ethernet interface card Tini Procedure 5-5. Testing the Network From a Host Computer 21. Opening the Command Prompt Window May 38324-ATesting Ethernet Network Cables Setting Up Visual Supervisor for a 485 Network Setting Up the 485 NetworkInstalling the Sdlc Card VSMain.ini configured for a 485 Network 38324-A 39-30-38324 Editing VSMain.ini for a 485 NetworkProcedure 6-1. Editing VSMain.ini for a 485 Network Communications Detachable=0 #Ports=1 CommOcx1=SDLCSwitch Binary Number Assigning a Network AddressAddress 5, 6, 7 Procedure 6-2. Setting the Address for the Controller Using 485 Network Cables This page is left blank intentionally Using RS-232 Cables Setting Up the RS-232 LinkSetting Up Visual Supervisor This page is left blank intentionally Maintenance/Troubleshooting Replacement PartsReplacing Backplane Fuses Replacing Main Power FusesCleaning the Enclosure Window Troubleshooting Ethernet NetworkRS-422 Siemens 3964R Interface Application Program Interface APIAssembly Drawing Technical InformationThis page is left blank intentionally Technical Information This page is left blank intentionally Technical Information This page is left blank intentionally Index Index-2 38324-A 39-30-38324 Part Number

CS4000 specifications

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