Intelligent Motion Systems MForce Series Microstepping PowerDrive Basic DC Power Connection

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Basic DC Power Connection

Unregulated

 

 

 

Linear or

 

!

WARNING! Do not connect

Switching

 

 

or disconnect cabling while

Power Supply

power is applied!

 

 

Power

 

 

 

Ground

 

 

 

+VDC

 

 

Optional Prototype

 

 

 

 

 

 

Development Cable:

 

 

Shield to

PD02-3400-FL3

 

 

 

 

Earth Ground

 

– +

P3

Pin 2 Pin 1

WARNING! DO NOT connect or disconnect power leads

when power is applied! Disconnect the AC power side to power down the DC power supply.

Figure 2.2.2: MForce PowerDrive DC Power Connection

Recommended Power and Cable Configurations

Cable length, wire gauge and power conditioning devices play a major role in the performance of your MForce PoweDrive.

Example A demonstrates the recommended cable configuration for DC power supply cabling under 50 feet long. If cabling of 50 feet or longer is required, the additional length may be gained by adding an AC power supply cable (see Examples B & C).

Correct AWG wire size is determined by the current requirement plus cable length. Please see Table 2.2.1 for recommended wire gauges.

Example A: DC Power Cabling Under 50 Feet

DC Voltage from

Power Supply

 

 

 

 

500 µf

 

+

 

 

 

 

 

Per Amp

 

 

-

 

 

Cable Length

less than 50 Feet

ΠType RFI Filter

ρRequired Current

-P3:2 + P3:1

Shield to Earth Ground

Shielded Twisted Pair

Ferrite

on Supply End Only

 

Beads

 

 

Figure 2.2.3: DC Cabling - Under 50 Feet

Part 2: Interfacing and Configuring

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Contents Forcetm Microstepping MForce PowerDrive Product Manual Table Of Contents Appendices List of Figures List of Tables Microstepping MForce PowerDrive MForce PowerDrive FrontStepping Motor Connect Opto Reference and Logic Inputs Connecting the MotorForcetm Intentionally Left Blank Configuring Introduction to the Microstepping MForce PowerDriveFeatures and Benefits General Specifications Microstepping MForce PowerDrive Detailed SpecificationsMechanical Specifications Dimensions in Inches mm Setup ParametersPin # Function Description Pin Assignment and DescriptionP4 Connector Motor P3 Connector DC Power, 2-Pin Locking Wire CrimpOptions and Accessories Parameter Setup Cable and AdaptersPrototype Development Cable Intentionally Left Blank Forcetm Microstepping MForce PowerDrive Manual Revision R040507 Mounting Recommendations Mounting and Connection GuidelinesSecuring Power Leads and Logic Leads Mounting Hole PatternLayout and Interface Guidelines Power P3 Logic and SPI Communications P1Motor P4 Intentionally Left Blank Choosing a Power Supply for Your MForce PowerDrive Interfacing DC PowerIP804 Unregulated Linear Supply DC Power Supply RecommendationsISP300-7 Unregulated Switching Supply Recommended IMS Power SuppliesBasic DC Power Connection Recommended Power and Cable ConfigurationsExample a DC Power Cabling Under 50 Feet Transformer 10 to 28 VAC RMS for 48 VDC Systems Types and Construction of Stepping Motors Motor Selection and InterfaceSelecting a Motor Winding InductanceRecommended IMS Motors Lead Stepping Motor Parallel ConfigurationFrame Enhanced 6.3A Frame Enhanced 2.4A Not Available with Double ShaftFrame Enhanced 3.0A Frame Enhanced 6.0ALead Motors Phase Connector PinPhase a Example a Motor Cabling Less Than 50 Feet MForce PowerDrive Phase OutputsRecommended Motor Cabling Motor ConnectionsRecommended Motor Cable AWG Sizes Example B Motor Cabling Greater Than 50 FeetMicrostepping MForce PowerDrive Manual Revision R040507 Logic Interface and Connection Isolated Logic Input Pins and ConnectionsIsolated Logic Input Characteristics Enable InputUp/Down Step ClockDirection QuadratureSTEP/DIRECTION Timing Optocoupler Reference Optocoupler ReferenceInput Connection Examples NPN Open Collector Interface SinkingSwitch Interface Example Switch Interface Sinking+V +12 to +48 Minimum Required ConnectionsConnecting SPI Communications Logic Level Shifting and Conditioning Circuit SPI Pins and Connections4 SPI Master with a Single Microstepping MForce PowerDrive SPI Master with Multiple Microstepping MForce PowerDriveUsing the IMS SPI Motor Interface Installation Configuration Parameters and RangesColor Coded Parameter Values IMS SPI Motor Interface Menu Options FileView Upgrade RecallHelp Msel Microstep Resolution Selection Msel Microstep Resolution SelectExit Connected/Disconnected IndicatorFactory SetInput Clock Filter Screen 2 I/O Settings Configuration ScreenEnable Active High/Low Input Clock TypeIMS Part Number/Serial Number Screen Fault IndicationUpgrade Instructions IMS SPI Upgrader ScreenPort Menu Initialization ScreenUsing User-Defined SPI SPI Timing NotesCheck Sum Calculation for SPI MSB SPI Commands and ParametersSPI Communications Sequence WriteAppendices Intentionally Left Blank MD-CC300-000 USB to SPI Parameter Setup Cable Optional Prototype Development CablesAdapter Cables Installing the Cable/VCP Drivers Installation Procedure for the MD-CC300-000Figure A.5 Hardware Update Wizard Screen Determining the Virtual COM Port VCP Wire Color Code PD12-1434-FL3 Power, I/O and SPIPrototype Development Cable PD04-MF34-FL3 Prototype Development Cable PD02-2300-FL3Warranty Excellence in Motion