Intelligent Motion Systems MForce Series Microstepping PowerDrive operating instructions

Page 35

Example B: Motor Cabling Greater Than 50 Feet

Common Mode

Line Filters (2x)

*L ζ 0.5 MH

A

PowerDriveMForce A Phase Outputs B

B

Shield to Earth Ground on Supply End Only

Cable Length

as required

Shielded/Twisted Pair

Ferrite Beads

Motor

Connections

A

A

B B

*0.5 MH is a typical starting point for the Common Mode Line Filters. By increasing or decreasing the value of L you can set the drain current to a minimum to meet your application’s requirements.

Figure 2.3.8: Motor Cableing Greater than 50 Feet

Recommended Motor Cable AWG Sizes

MForce PowerDrive Recommended Motor Cable AWG

1 Amperes (Peak)

Length (Feet)

 

10

25

50*

75*

100*

 

 

 

 

 

 

 

Minimum AWG

 

20

20

18

18

16

 

2 Amperes (Peak)

 

 

 

 

 

 

 

 

Length (Feet)

 

10

25

50*

75*

100*

Minimum AWG

 

20

18

16

14

14

 

 

 

 

 

 

 

 

3 Amperes (Peak)

 

 

 

 

 

 

 

 

Length (Feet)

 

10

25

50*

75*

100*

 

 

 

 

 

 

 

Minimum AWG

 

18

16

14

12

12

 

 

 

 

 

 

 

 

4 Amperes (Peak)

 

 

 

 

 

 

 

 

Length (Feet)

 

10

25

50*

75*

100*

Minimum AWG

 

18

16

14

12

12

 

 

 

 

 

 

 

5 Amperes (Peak)

Length (Feet)

10

25

50*

75*

100*

 

 

 

 

 

 

Minimum AWG

16

16

14

12

12

 

6 Amperes (Peak)

 

 

 

 

 

 

 

 

Length (Feet)

10

25

50*

75*

100*

Minimum AWG

14

14

14

12

12

 

 

 

 

 

 

 

7 Amperes (Peak)

 

 

 

 

 

 

 

 

Length (Feet)

10

25

50*

75*

100*

 

 

 

 

 

 

Minimum AWG

12

12

12

12

12

 

 

 

 

 

 

*Use the alternative methods illustrated in example B when cable length is ≥ 50 feet. Also, use the same current rating when the alternate AC power is used.

Table 2.3.1: Recommended Wire Gauges

Part 2: Interfacing and Configuring

17

Image 35
Contents Forcetm Microstepping MForce PowerDrive Product Manual Table Of Contents Appendices List of Figures List of Tables Stepping Motor Microstepping MForce PowerDriveMForce PowerDrive Front Connect Opto Reference and Logic Inputs Connecting the MotorForcetm Intentionally Left Blank Configuring Introduction to the Microstepping MForce PowerDriveFeatures and Benefits General Specifications Microstepping MForce PowerDrive Detailed SpecificationsMechanical Specifications Dimensions in Inches mm Setup ParametersPin # Function Description Pin Assignment and DescriptionP4 Connector Motor P3 Connector DC Power, 2-Pin Locking Wire CrimpPrototype Development Cable Options and AccessoriesParameter Setup Cable and Adapters Intentionally Left Blank Forcetm Microstepping MForce PowerDrive Manual Revision R040507 Mounting Recommendations Mounting and Connection GuidelinesLayout and Interface Guidelines Securing Power Leads and Logic LeadsMounting Hole Pattern Motor P4 Power P3Logic and SPI Communications P1 Intentionally Left Blank Choosing a Power Supply for Your MForce PowerDrive Interfacing DC PowerIP804 Unregulated Linear Supply DC Power Supply RecommendationsISP300-7 Unregulated Switching Supply Recommended IMS Power SuppliesExample a DC Power Cabling Under 50 Feet Basic DC Power ConnectionRecommended Power and Cable Configurations Transformer 10 to 28 VAC RMS for 48 VDC Systems Types and Construction of Stepping Motors Motor Selection and InterfaceSelecting a Motor Winding InductanceRecommended IMS Motors Lead Stepping Motor Parallel ConfigurationFrame Enhanced 6.3A Frame Enhanced 2.4A Not Available with Double ShaftFrame Enhanced 3.0A Frame Enhanced 6.0ALead Motors Phase Connector PinPhase a Example a Motor Cabling Less Than 50 Feet MForce PowerDrive Phase OutputsRecommended Motor Cabling Motor ConnectionsRecommended Motor Cable AWG Sizes Example B Motor Cabling Greater Than 50 FeetMicrostepping MForce PowerDrive Manual Revision R040507 Logic Interface and Connection Isolated Logic Input Pins and ConnectionsIsolated Logic Input Characteristics Enable InputUp/Down Step ClockDirection QuadratureSTEP/DIRECTION Timing Optocoupler Reference Optocoupler ReferenceInput Connection Examples NPN Open Collector Interface SinkingSwitch Interface Example Switch Interface Sinking+V +12 to +48 Minimum Required ConnectionsConnecting SPI Communications Logic Level Shifting and Conditioning Circuit SPI Pins and Connections4 SPI Master with a Single Microstepping MForce PowerDrive SPI Master with Multiple Microstepping MForce PowerDriveColor Coded Parameter Values Using the IMS SPI Motor Interface InstallationConfiguration Parameters and Ranges View IMS SPI Motor Interface Menu OptionsFile Help UpgradeRecall Msel Microstep Resolution Selection Msel Microstep Resolution SelectExit Connected/Disconnected IndicatorFactory SetInput Clock Filter Screen 2 I/O Settings Configuration ScreenEnable Active High/Low Input Clock TypeIMS Part Number/Serial Number Screen Fault IndicationUpgrade Instructions IMS SPI Upgrader ScreenPort Menu Initialization ScreenCheck Sum Calculation for SPI Using User-Defined SPISPI Timing Notes MSB SPI Commands and ParametersSPI Communications Sequence WriteAppendices Intentionally Left Blank Adapter Cables MD-CC300-000 USB to SPI Parameter Setup CableOptional Prototype Development Cables Installing the Cable/VCP Drivers Installation Procedure for the MD-CC300-000Figure A.5 Hardware Update Wizard Screen Determining the Virtual COM Port VCP Wire Color Code PD12-1434-FL3 Power, I/O and SPIPrototype Development Cable PD04-MF34-FL3 Prototype Development Cable PD02-2300-FL3Warranty Excellence in Motion