Intelligent Motion Systems MForce Series Microstepping PowerDrive Features and Benefits

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Features and Benefits

•High Performance Microstepping Driver

•Advanced 2nd Generation Current Control for Exceptional Performance and Smoothness

•Single Supply: +12 to +75 VDC

•Low Cost

•Extremely Compact

•High Output Current:

Up to 5 Amps RMS, 7 Amps Peak (Per Phase)

•20 Microstep Resolutions up to 51,200 Steps Per Rev Including: Degrees, Metric, Arc Minutes

•Optically Isolated Logic Inputs will Accept +5 to +24 VDC Signals, Sourcing or Sinking

•Automatic Current Reduction

•Configurable:

•Motor Run/Hold Current

•Motor Direction vs. Direction Input

•Microstep Resolution

•Clock Type: Step and Direction, Quadrature, Step Up and Step Down

•Programmable Digital Filtering for Clock and Direction Inputs

•Current and Microstep Resolution May Be Switched On-The-Fly

•Dual Mounting Configurations

•Power, Motor and Signal Interface via locking wire crimp style connectors.

•Graphical User Interface (GUI) for Quick and Easy Parameter Setup

1-6	Microstepping MForce PowerDrive Manual Revision R040507

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Contents Forcetm Microstepping MForce PowerDrive Product Manual Table Of Contents Appendices List of Figures List of Tables Microstepping MForce PowerDrive MForce PowerDrive FrontStepping Motor Connecting the Motor Connect Opto Reference and Logic InputsForcetm Intentionally Left Blank Introduction to the Microstepping MForce PowerDrive ConfiguringFeatures and Benefits Microstepping MForce PowerDrive Detailed Specifications General SpecificationsSetup Parameters Mechanical Specifications Dimensions in Inches mmPin Assignment and Description Pin # Function DescriptionP3 Connector DC Power, 2-Pin Locking Wire Crimp P4 Connector MotorOptions and Accessories Parameter Setup Cable and AdaptersPrototype Development Cable Intentionally Left Blank Forcetm Microstepping MForce PowerDrive Manual Revision R040507 Mounting and Connection Guidelines Mounting RecommendationsSecuring Power Leads and Logic Leads Mounting Hole PatternLayout and Interface Guidelines Power P3 Logic and SPI Communications P1Motor P4 Intentionally Left Blank Interfacing DC Power Choosing a Power Supply for Your MForce PowerDriveDC Power Supply Recommendations ISP300-7 Unregulated Switching SupplyRecommended IMS Power Supplies IP804 Unregulated Linear SupplyBasic DC Power Connection Recommended Power and Cable ConfigurationsExample a DC Power Cabling Under 50 Feet Transformer 10 to 28 VAC RMS for 48 VDC Systems Motor Selection and Interface Selecting a MotorWinding Inductance Types and Construction of Stepping MotorsLead Stepping Motor Parallel Configuration Recommended IMS MotorsFrame Enhanced 2.4A Not Available with Double Shaft Frame Enhanced 3.0AFrame Enhanced 6.0A Frame Enhanced 6.3APhase Connector Pin Lead MotorsPhase a MForce PowerDrive Phase Outputs Recommended Motor CablingMotor Connections Example a Motor Cabling Less Than 50 FeetExample B Motor Cabling Greater Than 50 Feet Recommended Motor Cable AWG SizesMicrostepping MForce PowerDrive Manual Revision R040507 Isolated Logic Input Pins and Connections Isolated Logic Input CharacteristicsEnable Input Logic Interface and ConnectionStep Clock DirectionQuadrature Up/DownSTEP/DIRECTION Timing Optocoupler Reference Optocoupler ReferenceNPN Open Collector Interface Sinking Input Connection ExamplesSwitch Interface Sinking Switch Interface ExampleMinimum Required Connections +V +12 to +48Connecting SPI Communications SPI Pins and Connections Logic Level Shifting and Conditioning CircuitSPI Master with Multiple Microstepping MForce PowerDrive 4 SPI Master with a Single Microstepping MForce PowerDriveUsing the IMS SPI Motor Interface Installation Configuration Parameters and RangesColor Coded Parameter Values IMS SPI Motor Interface Menu Options FileView Upgrade RecallHelp Msel Microstep Resolution Select Msel Microstep Resolution SelectionConnected/Disconnected Indicator FactorySet ExitScreen 2 I/O Settings Configuration Screen Enable Active High/LowInput Clock Type Input Clock FilterFault Indication IMS Part Number/Serial Number ScreenIMS SPI Upgrader Screen Upgrade InstructionsInitialization Screen Port MenuUsing User-Defined SPI SPI Timing NotesCheck Sum Calculation for SPI SPI Commands and Parameters MSBWrite SPI Communications SequenceAppendices Intentionally Left Blank MD-CC300-000 USB to SPI Parameter Setup Cable Optional Prototype Development CablesAdapter Cables Installation Procedure for the MD-CC300-000 Installing the Cable/VCP DriversFigure A.5 Hardware Update Wizard Screen Determining the Virtual COM Port VCP PD12-1434-FL3 Power, I/O and SPI Wire Color CodePrototype Development Cable PD02-2300-FL3 Prototype Development Cable PD04-MF34-FL3Warranty Excellence in Motion