Intelligent Motion Systems MForce Series Microstepping PowerDrive operating instructions

Page 28

WARNING! DO NOT connect or disconnect power leads

when power is applied! Disconnect the AC power side to power down the DC power supply.

Example B: AC Power to Full Wave Bridge Cabling Over 50 Feet

Transformer - 10 to 28 VAC RMS for 48 VDC Systems

NOTE:

Connect the cable illustrated

20 to 48 VAC RMS for 75 VDC Systems

in Figure 2.2.2 to the output of

 

 

the Full Wave Bridge

ΠType RFI Filter

ρ Required Current

Shielded Twisted Pair

 

 

+

Shield to Earth Ground

on Supply End Only

Cable Length

as required

-

Full Wave Bridge

Figure 2.2.4: AC To Full Wave Bridge Rectifier, Cabling over 50 Feet

Example C – Cabling 50 Feet or Greater, AC Power to Power Supply

 

Shielded Twisted Pair

NOTE:

 

Π Type RFI Filter

Connect the cable illustrated

 

in Example A to the output of

 

ρ Required Current

the Power Supply

120 or 240 VAC

 

+ DC Volts Out

Dependent on

 

Power Supply

 

-

 

Cable Length

 

Shield to Earth Ground

as required

 

 

 

on Supply End Only

 

 

Power Supply

Figure 2.2.5: AC Cabling - 50 Feet or Greater - AC To Power Supply

MForce PowerDrive Recommended Power Supply Cable AWG

 

1 Amperes (Peak)

 

 

 

3 Amperes (Peak)

 

 

Length (Feet)

10

25

50*

75*

100*

Length (Feet)

10

25

50*

75*

100*

Minimum AWG

20

20

18

18

16

Minimum AWG

18

16

14

12

12

 

2 Amperes (Peak)

 

 

 

4 Amperes (Peak)

 

 

Length (Feet)

10

25

50*

75*

100*

Length (Feet)

10

25

50*

75*

100*

Minimum AWG

20

18

16

14

14

Minimum AWG

18

16

14

12

12

*Use the alternative methods illustrated in examples B and C when cable length is ≥ 50 feet. Also, use the same current rating when the alternate AC power is used.

Table 2.2.1: Recommended Wire Gauges

10

Microstepping MForce PowerDrive Manual Revision R040507

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Contents Forcetm Microstepping MForce PowerDrive Product Manual Table Of Contents Appendices List of Figures List of Tables MForce PowerDrive Front Microstepping MForce PowerDriveStepping Motor Connecting the Motor Connect Opto Reference and Logic InputsForcetm Intentionally Left Blank Introduction to the Microstepping MForce PowerDrive ConfiguringFeatures and Benefits Microstepping MForce PowerDrive Detailed Specifications General SpecificationsSetup Parameters Mechanical Specifications Dimensions in Inches mmPin Assignment and Description Pin # Function DescriptionP3 Connector DC Power, 2-Pin Locking Wire Crimp P4 Connector MotorParameter Setup Cable and Adapters Options and AccessoriesPrototype Development Cable Intentionally Left Blank Forcetm Microstepping MForce PowerDrive Manual Revision R040507 Mounting and Connection Guidelines Mounting RecommendationsMounting Hole Pattern Securing Power Leads and Logic LeadsLayout and Interface Guidelines Logic and SPI Communications P1 Power P3Motor P4 Intentionally Left Blank Interfacing DC Power Choosing a Power Supply for Your MForce PowerDriveDC Power Supply Recommendations ISP300-7 Unregulated Switching SupplyRecommended IMS Power Supplies IP804 Unregulated Linear SupplyRecommended Power and Cable Configurations Basic DC Power ConnectionExample a DC Power Cabling Under 50 Feet Transformer 10 to 28 VAC RMS for 48 VDC Systems Motor Selection and Interface Selecting a MotorWinding Inductance Types and Construction of Stepping MotorsLead Stepping Motor Parallel Configuration Recommended IMS MotorsFrame Enhanced 2.4A Not Available with Double Shaft Frame Enhanced 3.0AFrame Enhanced 6.0A Frame Enhanced 6.3APhase Connector Pin Lead MotorsPhase a MForce PowerDrive Phase Outputs Recommended Motor CablingMotor Connections Example a Motor Cabling Less Than 50 FeetExample B Motor Cabling Greater Than 50 Feet Recommended Motor Cable AWG SizesMicrostepping MForce PowerDrive Manual Revision R040507 Isolated Logic Input Pins and Connections Isolated Logic Input CharacteristicsEnable Input Logic Interface and ConnectionStep Clock DirectionQuadrature Up/DownSTEP/DIRECTION Timing Optocoupler Reference Optocoupler ReferenceNPN Open Collector Interface Sinking Input Connection ExamplesSwitch Interface Sinking Switch Interface ExampleMinimum Required Connections +V +12 to +48Connecting SPI Communications SPI Pins and Connections Logic Level Shifting and Conditioning CircuitSPI Master with Multiple Microstepping MForce PowerDrive 4 SPI Master with a Single Microstepping MForce PowerDriveConfiguration Parameters and Ranges Using the IMS SPI Motor Interface InstallationColor Coded Parameter Values File IMS SPI Motor Interface Menu OptionsView Recall UpgradeHelp Msel Microstep Resolution Select Msel Microstep Resolution SelectionConnected/Disconnected Indicator FactorySet ExitScreen 2 I/O Settings Configuration Screen Enable Active High/LowInput Clock Type Input Clock FilterFault Indication IMS Part Number/Serial Number ScreenIMS SPI Upgrader Screen Upgrade InstructionsInitialization Screen Port MenuSPI Timing Notes Using User-Defined SPICheck Sum Calculation for SPI SPI Commands and Parameters MSBWrite SPI Communications SequenceAppendices Intentionally Left Blank Optional Prototype Development Cables MD-CC300-000 USB to SPI Parameter Setup CableAdapter Cables Installation Procedure for the MD-CC300-000 Installing the Cable/VCP DriversFigure A.5 Hardware Update Wizard Screen Determining the Virtual COM Port VCP PD12-1434-FL3 Power, I/O and SPI Wire Color CodePrototype Development Cable PD02-2300-FL3 Prototype Development Cable PD04-MF34-FL3Warranty Excellence in Motion