Intelligent Motion Systems MForce Series Microstepping PowerDrive Recommended Motor Cabling

Page 34

4 Lead Motors

4 lead motors are the least flexible but easiest to wire. Speed and torque will depend on winding inductance. In setting the driver output current, multiply the specified phase current by 1.4 to deter- mine the peak output current.

1

2

3

4

P4

PHASE A

PHASE A

PHASE B

PHASE B

Figure 2.3.6: 4 Lead Motor Connections

Recommended Motor Cabling

As with the power supply wiring, motor wiring should be run separately from logic wiring to minimize noise coupled onto the logic signals. Motor cabling exceeding 1’ in length should be shielded twisted pairs to reduce the transmission of EMI (Electromagnetic Interference) which can lead to rough motor operation and poor system performance.

Cable length, wire gauge and power conditioning devices play a major role in the performance of your MForce PowerDrive and Stepper Motor.

NOTE: The length of the DC power supply cable between the MForce PowerDrive and the Motor should not exceed 50 feet.

Example A demonstrates the recommended cable configuration for the MForce PowerDrive to Motor cabling under 50 Feet long. If cabling of 50 feet or longer is required, the additional length can be gained with the cable configuration in Example B.

Correct AWG wire size is determined by the current requirement plus cable length. Please see Table 2.3.1 on the following page.

Example A: Motor Cabling Less Than 50 Feet

MForce

PowerDrive

Phase Outputs

A

A

B

B

Shield to Earth Ground on Supply End Only

Cable Length

less than 50 Feet

Shielded/Twisted Pair

Ferrite Beads

Figure 2.3.7: Motor Cabling Less than 50 Feet

Motor

Connections

A

A

B B

16

Microstepping MForce PowerDrive Manual Revision R040507

Image 34
Contents Forcetm Microstepping MForce PowerDrive Product Manual Table Of Contents Appendices List of Figures List of Tables MForce PowerDrive Front Microstepping MForce PowerDriveStepping Motor Connecting the Motor Connect Opto Reference and Logic InputsForcetm Intentionally Left Blank Introduction to the Microstepping MForce PowerDrive ConfiguringFeatures and Benefits Microstepping MForce PowerDrive Detailed Specifications General SpecificationsSetup Parameters Mechanical Specifications Dimensions in Inches mmPin Assignment and Description Pin # Function DescriptionP3 Connector DC Power, 2-Pin Locking Wire Crimp P4 Connector MotorParameter Setup Cable and Adapters Options and AccessoriesPrototype Development Cable Intentionally Left Blank Forcetm Microstepping MForce PowerDrive Manual Revision R040507 Mounting and Connection Guidelines Mounting RecommendationsMounting Hole Pattern Securing Power Leads and Logic LeadsLayout and Interface Guidelines Logic and SPI Communications P1 Power P3Motor P4 Intentionally Left Blank Interfacing DC Power Choosing a Power Supply for Your MForce PowerDriveRecommended IMS Power Supplies DC Power Supply RecommendationsISP300-7 Unregulated Switching Supply IP804 Unregulated Linear SupplyRecommended Power and Cable Configurations Basic DC Power ConnectionExample a DC Power Cabling Under 50 Feet Transformer 10 to 28 VAC RMS for 48 VDC Systems Winding Inductance Motor Selection and InterfaceSelecting a Motor Types and Construction of Stepping MotorsLead Stepping Motor Parallel Configuration Recommended IMS MotorsFrame Enhanced 6.0A Frame Enhanced 2.4A Not Available with Double ShaftFrame Enhanced 3.0A Frame Enhanced 6.3APhase Connector Pin Lead MotorsPhase a Motor Connections MForce PowerDrive Phase OutputsRecommended Motor Cabling Example a Motor Cabling Less Than 50 FeetExample B Motor Cabling Greater Than 50 Feet Recommended Motor Cable AWG SizesMicrostepping MForce PowerDrive Manual Revision R040507 Enable Input Isolated Logic Input Pins and ConnectionsIsolated Logic Input Characteristics Logic Interface and ConnectionQuadrature Step ClockDirection Up/DownSTEP/DIRECTION Timing Optocoupler Reference Optocoupler ReferenceNPN Open Collector Interface Sinking Input Connection ExamplesSwitch Interface Sinking Switch Interface ExampleMinimum Required Connections +V +12 to +48Connecting SPI Communications SPI Pins and Connections Logic Level Shifting and Conditioning CircuitSPI Master with Multiple Microstepping MForce PowerDrive 4 SPI Master with a Single Microstepping MForce PowerDriveConfiguration Parameters and Ranges Using the IMS SPI Motor Interface InstallationColor Coded Parameter Values File IMS SPI Motor Interface Menu OptionsView Recall UpgradeHelp Msel Microstep Resolution Select Msel Microstep Resolution SelectionSet Connected/Disconnected IndicatorFactory ExitInput Clock Type Screen 2 I/O Settings Configuration ScreenEnable Active High/Low Input Clock FilterFault Indication IMS Part Number/Serial Number ScreenIMS SPI Upgrader Screen Upgrade InstructionsInitialization Screen Port MenuSPI Timing Notes Using User-Defined SPICheck Sum Calculation for SPI SPI Commands and Parameters MSBWrite SPI Communications SequenceAppendices Intentionally Left Blank Optional Prototype Development Cables MD-CC300-000 USB to SPI Parameter Setup CableAdapter Cables Installation Procedure for the MD-CC300-000 Installing the Cable/VCP DriversFigure A.5 Hardware Update Wizard Screen Determining the Virtual COM Port VCP PD12-1434-FL3 Power, I/O and SPI Wire Color CodePrototype Development Cable PD02-2300-FL3 Prototype Development Cable PD04-MF34-FL3Warranty Excellence in Motion