Intelligent Motion Systems MForce Series Microstepping PowerDrive List of Figures

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List of Figures

Figure GS.1: Minimum Logic and Power Connections

1-1

Part 1: Hardware Reference

 

Figure 1.1.1: Microstepping MForce PowerDrive

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Figure 1.2.1: MForce PowerDrive Mechanical Specifications

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Figure 1.2.2: P1 — 12-Pin Locking Wire Crimp Pin Configuration

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Figure 1.2.3: P3 — 2-Pin Locking Wire Crimp Pin Configuration

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Figure 1.2.4: P4 — 4-Pin Locking Wire Crimp Pin Configuration

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Part 2: Connecting and Interfacing

 

Figure 2.1.1: Base Mounting the MForce PowerDrive

3

Figure 2.1.2: End Mounting the MForce PowerDrive

4

Figure 2.2.1: IMS ISP300 Switch Mode Power Supply

7

Figure 2.2.2: MForce PowerDrive DC Power Connection

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Figure 2.2.3: DC Cabling - Under 50 Feet

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Figure 2.2.4: AC To Full Wave Bridge Rectifier, Cabling over 50 Feet

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Figure 2.2.5: AC Cabling - 50 Feet or Greater - AC To Power Supply

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Figure 2.3.1 A & B: Per Phase Winding Inductance

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Figure 2.3.2: 8 Lead Motor Series Connections

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Figure 2.3.3: 8 Lead Motor Parallel Connections

14

Figure 2.3.4: 6

Lead Half Coil (Higher Speed) Motor Connections

15

Figure 2.3.5: 6

Lead Half Coil (Higher Speed) Motor Connections

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Figure 2.3.6: 4 Lead Motor Connections

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Figure 2.3.7: Motor Cabling Less than 50 Feet

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Figure 2.3.8: Motor Cableing Greater than 50 Feet

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Figure 2.4.1: Isolated Logic Pins and Connections

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Figure 2.4.2: Input Clock Functions

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Figure 2.4.3: Clock Input Timing Characteristics

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Figure 2.4.4: Optocoupler Input Circuit Diagram

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Figure 2.4.5: Open Collector Interface Example

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Figure 2.4.6: Switch Interface Example

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Figure 2.4.7: Minimum Required Connections

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Figure 2.5.1: MD-CC300-000 Parameter Setup Cable

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Figure 2.5.2: SPI Pins and Connections, 12-Pin Wire Crimp

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Figure 2.5.3: Logic Level Shifting and Conditioning Circuit

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Figure 2.5.4: SPI Master with a Single Microstepping MForce PowerDrive

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Figure 2.5.5: SPI Master with Multiple Microstepping MForce PowerDrives

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Figure 2.6.1: SPI Motor Interface Color Coding

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Figure 2.6.2: SPI Motor Interface File Menu

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Figure 2.6.3: SPI Motor Interface View Menu

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Figure 2.6.4: SPI Motor Interface Recall Menu

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Figure 2.6.5: SPI Motor Interface Upgrade Menu

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Figure 2.6.6: SPI Motor Interface Help Menu and About Screen

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Figure 2.6.7: SPI Motor Interface Motion Settings Screen

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Figure 2.6.8: SPI Motor Interface I/O Settings Screen

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Figure 2.6.9: SPI Motor Interface Part and Serial Number Screen

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Figure 2.6.10: SPI Motor Interface Upgrade Utility

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Figure 2.6.11: SPI Motor Interface Initialization

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Figure 2.6.12: SPI Motor Interface Port Menu

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Figure 2.7.1: SPI Timing

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Figure 2.7.2: Read/Write Byte Order for Parameter Settings (Default Parameters Shown)

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Contents Forcetm Microstepping MForce PowerDrive Product Manual Table Of Contents Appendices List of Figures List of Tables Stepping Motor Microstepping MForce PowerDriveMForce PowerDrive Front Connect Opto Reference and Logic Inputs Connecting the MotorForcetm Intentionally Left Blank Configuring Introduction to the Microstepping MForce PowerDriveFeatures and Benefits General Specifications Microstepping MForce PowerDrive Detailed SpecificationsMechanical Specifications Dimensions in Inches mm Setup ParametersPin # Function Description Pin Assignment and DescriptionP4 Connector Motor P3 Connector DC Power, 2-Pin Locking Wire CrimpPrototype Development Cable Options and AccessoriesParameter Setup Cable and Adapters Intentionally Left Blank Forcetm Microstepping MForce PowerDrive Manual Revision R040507 Mounting Recommendations Mounting and Connection GuidelinesLayout and Interface Guidelines Securing Power Leads and Logic LeadsMounting Hole Pattern Motor P4 Power P3Logic and SPI Communications P1 Intentionally Left Blank Choosing a Power Supply for Your MForce PowerDrive Interfacing DC PowerISP300-7 Unregulated Switching Supply DC Power Supply RecommendationsRecommended IMS Power Supplies IP804 Unregulated Linear SupplyExample a DC Power Cabling Under 50 Feet Basic DC Power ConnectionRecommended Power and Cable Configurations Transformer 10 to 28 VAC RMS for 48 VDC Systems Selecting a Motor Motor Selection and InterfaceWinding Inductance Types and Construction of Stepping MotorsRecommended IMS Motors Lead Stepping Motor Parallel ConfigurationFrame Enhanced 3.0A Frame Enhanced 2.4A Not Available with Double ShaftFrame Enhanced 6.0A Frame Enhanced 6.3ALead Motors Phase Connector PinPhase a Recommended Motor Cabling MForce PowerDrive Phase OutputsMotor Connections Example a Motor Cabling Less Than 50 FeetRecommended Motor Cable AWG Sizes Example B Motor Cabling Greater Than 50 FeetMicrostepping MForce PowerDrive Manual Revision R040507 Isolated Logic Input Characteristics Isolated Logic Input Pins and ConnectionsEnable Input Logic Interface and ConnectionDirection Step ClockQuadrature Up/DownSTEP/DIRECTION Timing Optocoupler Reference Optocoupler ReferenceInput Connection Examples NPN Open Collector Interface SinkingSwitch Interface Example Switch Interface Sinking+V +12 to +48 Minimum Required ConnectionsConnecting SPI Communications Logic Level Shifting and Conditioning Circuit SPI Pins and Connections4 SPI Master with a Single Microstepping MForce PowerDrive SPI Master with Multiple Microstepping MForce PowerDriveColor Coded Parameter Values Using the IMS SPI Motor Interface InstallationConfiguration Parameters and Ranges View IMS SPI Motor Interface Menu OptionsFile Help UpgradeRecall Msel Microstep Resolution Selection Msel Microstep Resolution SelectFactory Connected/Disconnected IndicatorSet ExitEnable Active High/Low Screen 2 I/O Settings Configuration ScreenInput Clock Type Input Clock FilterIMS Part Number/Serial Number Screen Fault IndicationUpgrade Instructions IMS SPI Upgrader ScreenPort Menu Initialization ScreenCheck Sum Calculation for SPI Using User-Defined SPISPI Timing Notes MSB SPI Commands and ParametersSPI Communications Sequence WriteAppendices Intentionally Left Blank Adapter Cables MD-CC300-000 USB to SPI Parameter Setup CableOptional Prototype Development Cables Installing the Cable/VCP Drivers Installation Procedure for the MD-CC300-000Figure A.5 Hardware Update Wizard Screen Determining the Virtual COM Port VCP Wire Color Code PD12-1434-FL3 Power, I/O and SPIPrototype Development Cable PD04-MF34-FL3 Prototype Development Cable PD02-2300-FL3Warranty Excellence in Motion