GBC 930-028 manual GBC Pro-Tech laminators require minimal mainte, Adhesive coated board

Page 37

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&OHDQLQJMaintenance and Troubleshooting

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-60+ Operation and Maintenance Manual

 

GBC Pro-Tech laminators require minimal mainte-

 

Tools required:

 

Adhesive coated board

nance. However, regular maintenance is essential to

 

keep any piece of precision machinery at peak perfor-

 

• 80% isopropyl alcohol (or dishwashing detergent)

mance. A maintenance schedule and a section of proce-

 

Rubber cement eraser

dures are included in this section.

 

 

• Several 100% lint free paper or cotton terry cloths

Table 4-1: Maintenance Schedule

 

 

 

 

 

 

 

 

 

 

Protective rubber gloves

 

 

 

 

 

 

 

 

 

Clean the rolls

 

To remove heat activated adhesive from laminator

 

• Inspect the electrical cord for dam-

 

Daily

 

rolls:

 

age

 

 

 

 

 

 

 

 

• Inspect the footswitch cord for dam-

 

 

 

 

 

 

 

 

 

 

 

 

 

age

 

 

 

 

WARNING

 

 

 

 

 

 

 

 

Adjust the nip

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Exercise extreme caution while cleaning the

 

• Check the chain tension

 

 

 

 

 

laminator. You can be caught in the turning rolls

Monthly

Inspect the area around the laminator

 

 

 

 

and crushed or burned.

 

 

for possible hazards (dust buildup,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

combustible items stored too close,

 

While the laminator is still at normal operating temper-

 

 

etc.)

 

 

 

 

ature (200-250 ºF), put on the rubber gloves and, using

 

 

 

 

Every Six

• Lubricate the grease fittings and

 

a rubber cement eraser, remove any heat activated

 

chain

 

adhesive from the rolls. Use “footswitch mode” and

Months

 

 

Check wire termination tightness

 

slow speed to rotate the rolls in reverse.

 

 

 

 

 

 

 

 

 

CAUTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

If silicone adhesive contacts the upper or lower

 

 

 

 

 

roll, remove it IMMEDIATELY using a rubber

 

 

 

 

 

cement eraser. It can harden within an hour and

 

 

 

 

 

 

ruin the roll.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION

 

 

 

 

 

 

 

 

 

 

 

 

 

Do NOT pick or pull heat activated adhesive off

 

 

 

 

 

the rolls when they are cold. You can cause

 

 

 

 

 

irreparable damage to the laminating rolls.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WARNING

 

 

 

 

 

 

 

 

 

 

 

 

 

Do not use compressed air to clean the machine.

 

 

 

 

 

Blowing debris can be forced into places where it

 

 

 

 

 

will later ignite or short electric circuits.

 

 

 

 

 

 

 

 

© GBC Pro-Tech 1999 April

4-1

Image 37
Contents 0DLQWHQDQFH0DQXDO 60+ Operation and Maintenance Manual 6HFWLRQ Two-Pass Mount and Laminate Hot and Cold Push either Twist pressed Safety DXWLRQin an emergencyDUQLQJ. /DEHO/RFDWLRQV Inside cabinet Decal Meaning Blank These instructions so that you can insure that your new Moved and installed60+ Laminator is properly and securely unpacked Is there ample room for the laminator?Installation Alternative Power Configurations To uncrate the laminator Tools requiredFork Lift Blade Locations Setup Procedure Hex wrench Adjustable wrenchTo level the laminator Startup ChecklistInstallation Operation Roll Pressure Display Displays the per Power ON/OFF Indicator IndicatesHE8S To your machine and is not recommended or Covered under our warrantyPull roll clutch tension adjustment When the machine is not in use, the pull rollsMust be raised to prevent damaging the rolls 3URFHVV &RQWURO&KDUWV See process chartHeat-activated laminating using mounting board with Lay the print on the board. Using a tack iron, tackFeed the work into the nip with the leading edge tight Entering the nip evenly from side to side. For thin3URFHGXUH3DVV 352&66&21752/&+$57 Identification Diagram352&66&21752/,$*5$0 352&66&21752/,$*5$0 352&66&21752/&+$57One Pass Mounting 352&66&21752/,$*5$0 352&66&21752/&+$57One Pass Mount and Laminate Process One Pass Mount & Laminate Date352&66&21752/,$*5$0 352&66&21752/&+$57Encapsulation Product 3 Mil Gloss/3Mil Gloss352&66&21752/,$*5$0 352&66&21752/&+$57Cold Overlamination Process Cold Overlamination Date352&66&21752/,$*5$0$ 352&66&21752/&+$57$Cold Mount and Laminate First Pass Process Cold Mount & Laminate First Pass Date352&66&21752/,$*5$0% 352&66&21752/&+$57%Cold Mount and Laminate Second Pass Product Process Cold Mount & Laminate Second Pass352&66&21752/,$*5$0$ 352&66&21752/&+$57$Mount and Hot Overlaminate First Pass Product352&66&21752/,$*5$0% 352&66&21752/&+$57%Mount and Hot Overlaminate Second Pass Product Process Mount & Hot Overlaminate Second PassOperation Age Inspect the footswitch cord for dam Adjust the nip Clean the rollsGBC Pro-Tech laminators require minimal mainte Adhesive coated boardTo clean the cabinet and covers To clean beads of adhesive, dust and dirt from the rollsHex wrench ¾ hex wrench $GMXVWLQJWKH1LSHex wrench Screwdriver To adjust the chain tension1844 202 440 or fax +44 0 1844 202 Xeulfdwlrq2XWSXW7URXEOHVKRRWLQJ*XLGH Unauthorized customer alterations will void this Warranty This warranty specifically does not coverFaces Customer’s sole and exclusive remedy under thisWarranty Part Description QuantitySpecifications Process control charts Accessory pack Laminating rolls Adjusting Laminating speedsPull roll 5clutch adjustment Grease fittings Resetting the laminator 1-1,3-1Index