SEAL 44Ultra Laminator, SM110EN service manual Heating Element

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5.The emergency stop contactblock can be removed using a little screwdriver which can inserted below the clamping spring and the contact block.

See the arrow on figure 8.

6.The procedure for the left-hand side cover is similar, though it’s obvious that there’s no patchcable on this side.

The assembly of the covers is in reverse order.

Make sure that all connectors are fitted when mounting the covers.

fig. 8

4-2 Heating Element

Necessary tools: Allen key 3mm

Approximate time: 10 minutes

Note:

To disassemble / reassemble the heating element, it is necessary to perform the ‘Plastic Side Covers’ procedure, described in Section 4-1

Make sure that the power cord is disconnected from the mains!

The heating element (see figure 9), is a quartz tube, having a spiral wound filament mounted inside.

The quartz tube is fragile; take care when

fig. 9

handling the element.

 

To exchange the the heating element, perform the following procedure:

1.

See figure 10. Remove, on the left-hand

1

 

side of the machine, the blue fast-on

 

 

conector 1 from the overtemperature

 

 

switch.

 

2.

Slide the heater wire out of the slot 2

 

 

that’s in the heater bracket.

 

2

fig. 10

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Contents 44Ultra Revision History Seal 44 Ultra REVREV Date Description Seal Graphics Europe B.V General Hazards Safety StatementsPage Table of Contents Vii Machine Description Machine CharacteristicsIdentification Identification of parts FeaturesMaterial specifications Metric Imperial SpecificationsDimensions & weights Uncrated Crated Electrical specificationsPage Workspace Requirements Transport & InstallationSetup & Installation TransportPage Theory of Operation Roller Nip settingsControl Knob Control Panel Rotation of the rollers will stop when Motor ControlSlow-mode Reversing the machineUnwind Brakes Plastic Covers Disassembly/Reassembly ProceduresHeating Element Quartz tube is fragile take care when Handling the elementPage Rear Panel Control System Board Control System Board & SoftwareSolid State Relay Photoelectric Cells Disassembly reciever or transmitterReassembly Laminating Pressure Adjustment ProceduresAdjustment using Load Cells and Display Unit Top roller must be at room temperaturePage Adjustment using Heat Sensitive Film Rotate the jamnut only half a turn on either side Roller Nip Temperature Photoelectric Cells Clutch Drive ChainImage Guide Page Cleaning of the Machine MaintenanceRoller cleaning Page Causes TroubleshootingProblem SolutionCause Drive motor has been overloaded One or both Emergency Stop buttons have been engaged Roller temperature setting is too low Error Miscellaneous Control System Board Error MessagesInstallation Diagram DiagramsControl Panel Diagram Safety Control System Diagram SSR1 Certified Electrical Components List & Sparepart CodesMechanical Spare Parts List Assembly Drawings & Exploded Views

44Ultra Laminator, SM110EN specifications

The SEAL SM110EN,44 Ultra Laminator is a state-of-the-art finishing device designed specifically for professionals in the graphics and printing industries. This high-quality laminator streamlines the lamination process, providing exceptional results for a wide range of applications, including signage, photography, packaging, and other graphic projects.

One of the standout features of the SM110EN,44 is its impressive working width of 44 inches, which allows users to laminate larger projects with ease. This makes it an ideal choice for businesses that require efficiency in processing large prints or multiple smaller items in one go. The laminator is compatible with various film types, including thermal, pressure-sensitive, and adhesive laminates, providing versatility to cater to different project requirements.

The SM110EN,44 utilizes advanced technology to ensure consistent and high-quality lamination results. It features a user-friendly interface with intuitive controls, which allows for quick and easy adjustments to settings such as temperature, speed, and pressure. The digital temperature control ensures that the heating element maintains an even temperature across the entire width of the laminating film, thereby preventing uneven lamination, bubbles, or other defects.

Another significant advantage of the SM110EN,44 is its dual roller system, which facilitates the smooth and efficient passage of materials through the laminator. The rollers are designed to provide even pressure, reducing the risk of warping and ensuring that each print is finished to perfection. The machine also incorporates a self-advancing film system, making it easier to load and change rolls quickly, thereby reducing downtime.

Equipped with safety features, the SEAL SM110EN,44 ensures a secure working environment. This includes emergency stop buttons and protective covers, giving operators peace of mind while using high-speed equipment. Its sturdy design and durable construction mean that it can withstand the rigors of frequent use in a busy production environment.

The SEAL SM110EN,44 Ultra Laminator is a powerful tool that elevates the quality and efficiency of lamination processes. With its advanced features, robust design, and user-friendly controls, it serves as an indispensable asset for any professional looking to enhance their finishing capabilities and produce high-quality results in their graphic projects. Whether it's for small-scale applications or large production runs, the SM110EN,44 stands out as a reliable choice in the laminating market.
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