SEAL SM110EN, 44Ultra Laminator service manual Control System Board & Software

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4-4 Control System Board & Software

4-4-1 Control System Board

To change the Control System Board, it is necessary to disassemble Rear Panel, as described in section 4-3.

1.Remove all connectors.

2.Remove the five M3 socket screws.

3.Remove the print.

Assemble in reverse order.

Never change the settings of the three potmeters, marked 1, 2 and 3 in figure 15.

4-4-2 Software

The Control System of the Seal 44 Ultra is software driven.

The software resides in a small embedded controller, mounted on the Control System Board.

1 2 3

4

fig. 15

Necessay tools: IC extractor

Approximate time: 1 minute

To change / upgrade the software, it is necessary to perform the ‘Rear Panel’ Procedure, described in section 4-3.

Make sure that the power cord is disconnected from the mains !

1.See figure 15. Arrow #4 points to the processor (it usually has a sticker showing the software version). Carefully remove it using the IC extractor.

2.To insert the new processor, make sure that its pins are not bent, and that the small notch on the side of the processor matches the symbol, printed on the PCB (arrow #4 actually points to the notch). Use the extractor to insert the new processor.

3.Discard the old processor.

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Contents 44Ultra Revision History Seal 44 Ultra REVREV Date Description Seal Graphics Europe B.V Safety Statements General HazardsPage Table of Contents Vii Machine Description Machine CharacteristicsIdentification Features Identification of partsElectrical specifications SpecificationsDimensions & weights Uncrated Crated Material specifications Metric ImperialPage Transport Transport & InstallationSetup & Installation Workspace RequirementsPage Theory of Operation Roller Nip settingsControl Knob Control Panel Reversing the machine Motor ControlSlow-mode Rotation of the rollers will stop whenUnwind Brakes Disassembly/Reassembly Procedures Plastic CoversQuartz tube is fragile take care when Handling the element Heating ElementPage Rear Panel Control System Board & Software Control System BoardSolid State Relay Disassembly reciever or transmitter Photoelectric CellsReassembly Top roller must be at room temperature Adjustment ProceduresAdjustment using Load Cells and Display Unit Laminating PressurePage Adjustment using Heat Sensitive Film Rotate the jamnut only half a turn on either side Roller Nip Temperature Photoelectric Cells Drive Chain ClutchImage Guide Page Cleaning of the Machine MaintenanceRoller cleaning Page Solution TroubleshootingProblem CausesCause Drive motor has been overloaded One or both Emergency Stop buttons have been engaged Roller temperature setting is too low Miscellaneous Control System Board Error Messages ErrorDiagrams Installation DiagramControl Panel Diagram Safety Control System Diagram Certified Electrical Components List & Sparepart Codes SSR1Mechanical Spare Parts List Assembly Drawings & Exploded Views

44Ultra Laminator, SM110EN specifications

The SEAL SM110EN,44 Ultra Laminator is a state-of-the-art finishing device designed specifically for professionals in the graphics and printing industries. This high-quality laminator streamlines the lamination process, providing exceptional results for a wide range of applications, including signage, photography, packaging, and other graphic projects.

One of the standout features of the SM110EN,44 is its impressive working width of 44 inches, which allows users to laminate larger projects with ease. This makes it an ideal choice for businesses that require efficiency in processing large prints or multiple smaller items in one go. The laminator is compatible with various film types, including thermal, pressure-sensitive, and adhesive laminates, providing versatility to cater to different project requirements.

The SM110EN,44 utilizes advanced technology to ensure consistent and high-quality lamination results. It features a user-friendly interface with intuitive controls, which allows for quick and easy adjustments to settings such as temperature, speed, and pressure. The digital temperature control ensures that the heating element maintains an even temperature across the entire width of the laminating film, thereby preventing uneven lamination, bubbles, or other defects.

Another significant advantage of the SM110EN,44 is its dual roller system, which facilitates the smooth and efficient passage of materials through the laminator. The rollers are designed to provide even pressure, reducing the risk of warping and ensuring that each print is finished to perfection. The machine also incorporates a self-advancing film system, making it easier to load and change rolls quickly, thereby reducing downtime.

Equipped with safety features, the SEAL SM110EN,44 ensures a secure working environment. This includes emergency stop buttons and protective covers, giving operators peace of mind while using high-speed equipment. Its sturdy design and durable construction mean that it can withstand the rigors of frequent use in a busy production environment.

The SEAL SM110EN,44 Ultra Laminator is a powerful tool that elevates the quality and efficiency of lamination processes. With its advanced features, robust design, and user-friendly controls, it serves as an indispensable asset for any professional looking to enhance their finishing capabilities and produce high-quality results in their graphic projects. Whether it's for small-scale applications or large production runs, the SM110EN,44 stands out as a reliable choice in the laminating market.