SEAL SM110EN, 44Ultra Laminator Theory of Operation, Control Knob, Roller Nip settings

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fig. 1

3 Theory of Operation

3-1 Control Knob

The Control Knob (see figure 1) is located on the right hand side of the laminator and is operated from the front of the machine.

The Control Knob can be operated by pushing it in approximately 6mm (1/4”) to the left. Once the knob has disengaged from the stop, it may be rotated forward or backward (clockwise or counter- clockwise, viewed from the right hand side of the unit).

Continue to rotate the knob until the desired nip setting corresponds with the indicator window at the base of the knob. Inside the window, the possible rotation directions are shown. Select the

value that corresponds to the thickness of the material you will be using with the machine. Releasing the knob so that it moves back to the right and clicks into place will set the rollers for use.

Select the next lower value in case there is no match for the thickness of the used substrate.

Internal functionality

See figure 2.

Inside the machine, a rod is mounted between the left- and right-hand framesheets. The knob is mounted on the rod; it allows axial movement, but no radial movement. The knob is provided with a pin (1), that falls in the indents (2) of a bracket (3). The same rod is provided with an eccentric (4) on either side of the machine. These eccentrics push or pull the arms (5), where the top roller is mounted in, upward or downward.

5

4

fig. 2

1

2

3

3-2 Roller Nip settings

Whenever you mount onto a board, etc., it is important to adjust the rollers to create a gap nearly equal to the thickness of the board being used. This is done so that anything passing between the rollers will receive the right amount of pressure and prevent damage to the rubber surface of the roller (and possibly the board).

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Contents 44Ultra REV Date Description Seal 44 Ultra REVRevision History Seal Graphics Europe B.V Safety Statements General HazardsPage Table of Contents Vii Identification Machine CharacteristicsMachine Description Features Identification of partsElectrical specifications SpecificationsDimensions & weights Uncrated Crated Material specifications Metric ImperialPage Transport Transport & InstallationSetup & Installation Workspace RequirementsPage Control Knob Roller Nip settingsTheory of Operation Control Panel Reversing the machine Motor ControlSlow-mode Rotation of the rollers will stop whenUnwind Brakes Disassembly/Reassembly Procedures Plastic CoversQuartz tube is fragile take care when Handling the element Heating ElementPage Rear Panel Control System Board & Software Control System BoardSolid State Relay Disassembly reciever or transmitter Photoelectric CellsReassembly Top roller must be at room temperature Adjustment ProceduresAdjustment using Load Cells and Display Unit Laminating PressurePage Adjustment using Heat Sensitive Film Rotate the jamnut only half a turn on either side Roller Nip Temperature Photoelectric Cells Drive Chain ClutchImage Guide Page Roller cleaning MaintenanceCleaning of the Machine Page Solution TroubleshootingProblem CausesCause Drive motor has been overloaded One or both Emergency Stop buttons have been engaged Roller temperature setting is too low Miscellaneous Control System Board Error Messages ErrorDiagrams Installation DiagramControl Panel Diagram Safety Control System Diagram Certified Electrical Components List & Sparepart Codes SSR1Mechanical Spare Parts List Assembly Drawings & Exploded Views

44Ultra Laminator, SM110EN specifications

The SEAL SM110EN,44 Ultra Laminator is a state-of-the-art finishing device designed specifically for professionals in the graphics and printing industries. This high-quality laminator streamlines the lamination process, providing exceptional results for a wide range of applications, including signage, photography, packaging, and other graphic projects.

One of the standout features of the SM110EN,44 is its impressive working width of 44 inches, which allows users to laminate larger projects with ease. This makes it an ideal choice for businesses that require efficiency in processing large prints or multiple smaller items in one go. The laminator is compatible with various film types, including thermal, pressure-sensitive, and adhesive laminates, providing versatility to cater to different project requirements.

The SM110EN,44 utilizes advanced technology to ensure consistent and high-quality lamination results. It features a user-friendly interface with intuitive controls, which allows for quick and easy adjustments to settings such as temperature, speed, and pressure. The digital temperature control ensures that the heating element maintains an even temperature across the entire width of the laminating film, thereby preventing uneven lamination, bubbles, or other defects.

Another significant advantage of the SM110EN,44 is its dual roller system, which facilitates the smooth and efficient passage of materials through the laminator. The rollers are designed to provide even pressure, reducing the risk of warping and ensuring that each print is finished to perfection. The machine also incorporates a self-advancing film system, making it easier to load and change rolls quickly, thereby reducing downtime.

Equipped with safety features, the SEAL SM110EN,44 ensures a secure working environment. This includes emergency stop buttons and protective covers, giving operators peace of mind while using high-speed equipment. Its sturdy design and durable construction mean that it can withstand the rigors of frequent use in a busy production environment.

The SEAL SM110EN,44 Ultra Laminator is a powerful tool that elevates the quality and efficiency of lamination processes. With its advanced features, robust design, and user-friendly controls, it serves as an indispensable asset for any professional looking to enhance their finishing capabilities and produce high-quality results in their graphic projects. Whether it's for small-scale applications or large production runs, the SM110EN,44 stands out as a reliable choice in the laminating market.