SEAL 44Ultra Laminator, SM110EN service manual One or both Emergency Stop buttons have been engaged

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Problem:

The motor is not running when the Forward or Reverse buttons are pressed, the Forward or Reverse LED’s do not come on either; however the LED for the Photoelectric Cells on the control panel is lit.

Cause:

One or both Emergency Stop buttons have been engaged.

Solution:

Check if the E-stop buttons are clear: rotate the red knob clockwise until it pops out.

Problem:

All three LED’s in the heater section on the control panel are flashing at a fast rate, whether or not the heater has been switched on. The top roller temperature is way too high (at least higher than 150°C or 302°F).

Cause:

The Solid State Relay is defective.

Solution:

Check the AC voltage on points 1 and 2 on the Solid State Relay. If the voltage is close to 0V, while the red LED on the relay is off, change the Solid State Relay as described in Section 4-5.

Problem:

All three LED’s in the heater section on the control panel are flashing at a fast rate, whether or not the heater has been switched on. The top roller is at room temperature.

Cause:

The Temperature Sensor is defective, or one of its wires is loose.

Solution:

Check the wires, or change the Temperature Sensor.

Afterwards, perform the temperature adjustment procedure as described in

Section 5-3.

Problem:

All three LED’s in the heater section on the control panel are flashing at a slow rate, whether or not the heater has been switched on. The top roller is at room temperature.

Cause:

The Temperature Sensor is defective, or its wires are short-circuited.

Solution:

Check the wires, or change the Temperature Sensor.

Afterwards, perform the temperature adjustment procedure as described in

Section 5-3.

Problem:

After stopping a hot lamination process, the LED for the set temperature starts flashing at a fast rate (a temperature overshoot occurs).

Cause:

This is a normal phenomenon, which occurs more often at high temperature settings or speeds.

Solution:

None.

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Contents 44Ultra REV Date Description Seal 44 Ultra REVRevision History Seal Graphics Europe B.V General Hazards Safety StatementsPage Table of Contents Vii Identification Machine CharacteristicsMachine Description Identification of parts FeaturesDimensions & weights Uncrated Crated SpecificationsElectrical specifications Material specifications Metric ImperialPage Setup & Installation Transport & InstallationTransport Workspace RequirementsPage Control Knob Roller Nip settingsTheory of Operation Control Panel Slow-mode Motor ControlReversing the machine Rotation of the rollers will stop whenUnwind Brakes Plastic Covers Disassembly/Reassembly ProceduresHeating Element Quartz tube is fragile take care when Handling the elementPage Rear Panel Control System Board Control System Board & SoftwareSolid State Relay Photoelectric Cells Disassembly reciever or transmitterReassembly Adjustment using Load Cells and Display Unit Adjustment ProceduresTop roller must be at room temperature Laminating PressurePage Adjustment using Heat Sensitive Film Rotate the jamnut only half a turn on either side Roller Nip Temperature Photoelectric Cells Clutch Drive ChainImage Guide Page Roller cleaning MaintenanceCleaning of the Machine Page Problem TroubleshootingSolution CausesCause Drive motor has been overloaded One or both Emergency Stop buttons have been engaged Roller temperature setting is too low Error Miscellaneous Control System Board Error MessagesInstallation Diagram DiagramsControl Panel Diagram Safety Control System Diagram SSR1 Certified Electrical Components List & Sparepart CodesMechanical Spare Parts List Assembly Drawings & Exploded Views

44Ultra Laminator, SM110EN specifications

The SEAL SM110EN,44 Ultra Laminator is a state-of-the-art finishing device designed specifically for professionals in the graphics and printing industries. This high-quality laminator streamlines the lamination process, providing exceptional results for a wide range of applications, including signage, photography, packaging, and other graphic projects.

One of the standout features of the SM110EN,44 is its impressive working width of 44 inches, which allows users to laminate larger projects with ease. This makes it an ideal choice for businesses that require efficiency in processing large prints or multiple smaller items in one go. The laminator is compatible with various film types, including thermal, pressure-sensitive, and adhesive laminates, providing versatility to cater to different project requirements.

The SM110EN,44 utilizes advanced technology to ensure consistent and high-quality lamination results. It features a user-friendly interface with intuitive controls, which allows for quick and easy adjustments to settings such as temperature, speed, and pressure. The digital temperature control ensures that the heating element maintains an even temperature across the entire width of the laminating film, thereby preventing uneven lamination, bubbles, or other defects.

Another significant advantage of the SM110EN,44 is its dual roller system, which facilitates the smooth and efficient passage of materials through the laminator. The rollers are designed to provide even pressure, reducing the risk of warping and ensuring that each print is finished to perfection. The machine also incorporates a self-advancing film system, making it easier to load and change rolls quickly, thereby reducing downtime.

Equipped with safety features, the SEAL SM110EN,44 ensures a secure working environment. This includes emergency stop buttons and protective covers, giving operators peace of mind while using high-speed equipment. Its sturdy design and durable construction mean that it can withstand the rigors of frequent use in a busy production environment.

The SEAL SM110EN,44 Ultra Laminator is a powerful tool that elevates the quality and efficiency of lamination processes. With its advanced features, robust design, and user-friendly controls, it serves as an indispensable asset for any professional looking to enhance their finishing capabilities and produce high-quality results in their graphic projects. Whether it's for small-scale applications or large production runs, the SM110EN,44 stands out as a reliable choice in the laminating market.
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