SEAL SM110EN, 44Ultra Laminator Maintenance, Cleaning of the Machine, Roller cleaning

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6 Maintenance

Cleaning of the Machine

The equipment must be disconnected from the mains before cleaning.

The laminator may be cleaned by the operator with a lint-free cloth, lightly dampened with a mild soap and water solution. Spray-on cleaners are not to be used. No part of the machine is to be immersed in water or other liquids.

Do not use an abrasive cleaner, which can damage the painted surfaces.

Do not allow water or liquids to enter the electrical circuits, which may cause personal injury and / or damage the equipment when power is applied.

Roller cleaning

To clean the rollers: use the Image roll-cleaner to remove the excess adhesive from the rollers. This is done best while the rollers are hot.

When cleaning the upper roller, place a piece of scrap foam board under the roller to prevent the removed adhesive remnants from falling onto the lower roller.

For adhesive that is difficult to remove, allow the rollers to cool and use isopropyl alcohol (IPA) and a clean, lint-free cloth. Never pour isopropyl alcohol (IPA) directly onto the unit.

CAUTION! Always use care when using Isopropyl Alcohol! (IPA)

IPA is very flammable. The flash point of IPA is 11°C (51.8°F). The self-ignition temperature is 400°C (752°F)

Unwind Shafts

Clean the rubber ropes at least once a week.

If a rubber rope becomes too slack after a longer period of time, unscrew one of the clamps, cut off 1cm (0.5’’) of the rope, and fasten it again using the clamp.

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Contents 44Ultra Seal 44 Ultra REV Revision HistoryREV Date Description Seal Graphics Europe B.V Safety Statements General HazardsPage Table of Contents Vii Machine Characteristics Machine DescriptionIdentification Features Identification of partsSpecifications Dimensions & weights Uncrated CratedElectrical specifications Material specifications Metric ImperialPage Transport & Installation Setup & InstallationTransport Workspace RequirementsPage Roller Nip settings Theory of OperationControl Knob Control Panel Motor Control Slow-modeReversing the machine Rotation of the rollers will stop whenUnwind Brakes Disassembly/Reassembly Procedures Plastic CoversQuartz tube is fragile take care when Handling the element Heating ElementPage Rear Panel Control System Board & Software Control System BoardSolid State Relay Disassembly reciever or transmitter Photoelectric CellsReassembly Adjustment Procedures Adjustment using Load Cells and Display UnitTop roller must be at room temperature Laminating PressurePage Adjustment using Heat Sensitive Film Rotate the jamnut only half a turn on either side Roller Nip Temperature Photoelectric Cells Drive Chain ClutchImage Guide Page Maintenance Cleaning of the MachineRoller cleaning Page Troubleshooting ProblemSolution CausesCause Drive motor has been overloaded One or both Emergency Stop buttons have been engaged Roller temperature setting is too low Miscellaneous Control System Board Error Messages ErrorDiagrams Installation DiagramControl Panel Diagram Safety Control System Diagram Certified Electrical Components List & Sparepart Codes SSR1Mechanical Spare Parts List Assembly Drawings & Exploded Views

44Ultra Laminator, SM110EN specifications

The SEAL SM110EN,44 Ultra Laminator is a state-of-the-art finishing device designed specifically for professionals in the graphics and printing industries. This high-quality laminator streamlines the lamination process, providing exceptional results for a wide range of applications, including signage, photography, packaging, and other graphic projects.

One of the standout features of the SM110EN,44 is its impressive working width of 44 inches, which allows users to laminate larger projects with ease. This makes it an ideal choice for businesses that require efficiency in processing large prints or multiple smaller items in one go. The laminator is compatible with various film types, including thermal, pressure-sensitive, and adhesive laminates, providing versatility to cater to different project requirements.

The SM110EN,44 utilizes advanced technology to ensure consistent and high-quality lamination results. It features a user-friendly interface with intuitive controls, which allows for quick and easy adjustments to settings such as temperature, speed, and pressure. The digital temperature control ensures that the heating element maintains an even temperature across the entire width of the laminating film, thereby preventing uneven lamination, bubbles, or other defects.

Another significant advantage of the SM110EN,44 is its dual roller system, which facilitates the smooth and efficient passage of materials through the laminator. The rollers are designed to provide even pressure, reducing the risk of warping and ensuring that each print is finished to perfection. The machine also incorporates a self-advancing film system, making it easier to load and change rolls quickly, thereby reducing downtime.

Equipped with safety features, the SEAL SM110EN,44 ensures a secure working environment. This includes emergency stop buttons and protective covers, giving operators peace of mind while using high-speed equipment. Its sturdy design and durable construction mean that it can withstand the rigors of frequent use in a busy production environment.

The SEAL SM110EN,44 Ultra Laminator is a powerful tool that elevates the quality and efficiency of lamination processes. With its advanced features, robust design, and user-friendly controls, it serves as an indispensable asset for any professional looking to enhance their finishing capabilities and produce high-quality results in their graphic projects. Whether it's for small-scale applications or large production runs, the SM110EN,44 stands out as a reliable choice in the laminating market.
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