SEAL SM110EN, 44Ultra Laminator service manual Troubleshooting, Problem, Causes, Solution, Else

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7 Troubleshooting

Note:

The ‘Causes’, as described below, are placed in a logical order of occurrence; please follow this sequence in order to solve the problem.

Problem:

The power LED does not come on, when the standby pushbutton is pressed.

Causes:

The power cable has not been plugged in the mains wall outlet.

Solution:

Plug the power cable into the mains outlet.

The (external) mains circuit breaker is tripped.

Solution:

Reset the mains circuit breaker.

The standby pushbutton is not pressed long enough.

Solution:

Press this button for 2 seconds (this is done to prevent accidental switching- on of the machine). When it switches on, you’ll hear a short beep.

The processor, containing the software, is not installed.

Solution:

Install the software (see Software Installation, Section 4-4). The processor, containing the software, is installed the wrong way around.

Solution:

Install the software properly (see Software Installation, Section 4-4).

The patchcable, coming from the control system board is not connected with the control panel PCB.

Solution:

Check if the right-hand side cover is assembled correctly (see Plastic Covers, Section 4-1)

There is no secondary (supply) voltage.

Solution:

Check fuse F3 (see diagrams 8-1 and 8-3). This fuse is accessible through the rear panel. See the Spare Parts List for type and voltage.

If the F3 fuse is OK, check if the Photoelectric transmitter (at the left-hand side of the machine) emits red light: if not, replace the Control System Board.

There is no primary (supply) voltage.

Solution:

Check fuse F1 and F2 (see diagrams 8-1 and 8-3). To access these fuses, the rear panel has to be removed (see Section 4-3, Rear Panel). These fuses are located on the Control System Board (see diagram 8-1). See the Spare Parts List for type and voltage.

The machine is set for 230V whereas the supply voltage is 110V.

Solution:

Check the rating label attached on the rear panel!

Else:

There is an internal Control System Board error. In this case, check the Miscellaneous Control System Board Error Messages list at the end of this section.

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Contents 44Ultra REV Date Description Seal 44 Ultra REVRevision History Seal Graphics Europe B.V Safety Statements General HazardsPage Table of Contents Vii Identification Machine CharacteristicsMachine Description Features Identification of partsElectrical specifications SpecificationsDimensions & weights Uncrated Crated Material specifications Metric ImperialPage Transport Transport & InstallationSetup & Installation Workspace RequirementsPage Control Knob Roller Nip settingsTheory of Operation Control Panel Reversing the machine Motor ControlSlow-mode Rotation of the rollers will stop whenUnwind Brakes Disassembly/Reassembly Procedures Plastic CoversQuartz tube is fragile take care when Handling the element Heating ElementPage Rear Panel Control System Board & Software Control System BoardSolid State Relay Disassembly reciever or transmitter Photoelectric CellsReassembly Top roller must be at room temperature Adjustment ProceduresAdjustment using Load Cells and Display Unit Laminating PressurePage Adjustment using Heat Sensitive Film Rotate the jamnut only half a turn on either side Roller Nip Temperature Photoelectric Cells Drive Chain ClutchImage Guide Page Roller cleaning MaintenanceCleaning of the Machine Page Solution TroubleshootingProblem CausesCause Drive motor has been overloaded One or both Emergency Stop buttons have been engaged Roller temperature setting is too low Miscellaneous Control System Board Error Messages ErrorDiagrams Installation DiagramControl Panel Diagram Safety Control System Diagram Certified Electrical Components List & Sparepart Codes SSR1Mechanical Spare Parts List Assembly Drawings & Exploded Views

44Ultra Laminator, SM110EN specifications

The SEAL SM110EN,44 Ultra Laminator is a state-of-the-art finishing device designed specifically for professionals in the graphics and printing industries. This high-quality laminator streamlines the lamination process, providing exceptional results for a wide range of applications, including signage, photography, packaging, and other graphic projects.

One of the standout features of the SM110EN,44 is its impressive working width of 44 inches, which allows users to laminate larger projects with ease. This makes it an ideal choice for businesses that require efficiency in processing large prints or multiple smaller items in one go. The laminator is compatible with various film types, including thermal, pressure-sensitive, and adhesive laminates, providing versatility to cater to different project requirements.

The SM110EN,44 utilizes advanced technology to ensure consistent and high-quality lamination results. It features a user-friendly interface with intuitive controls, which allows for quick and easy adjustments to settings such as temperature, speed, and pressure. The digital temperature control ensures that the heating element maintains an even temperature across the entire width of the laminating film, thereby preventing uneven lamination, bubbles, or other defects.

Another significant advantage of the SM110EN,44 is its dual roller system, which facilitates the smooth and efficient passage of materials through the laminator. The rollers are designed to provide even pressure, reducing the risk of warping and ensuring that each print is finished to perfection. The machine also incorporates a self-advancing film system, making it easier to load and change rolls quickly, thereby reducing downtime.

Equipped with safety features, the SEAL SM110EN,44 ensures a secure working environment. This includes emergency stop buttons and protective covers, giving operators peace of mind while using high-speed equipment. Its sturdy design and durable construction mean that it can withstand the rigors of frequent use in a busy production environment.

The SEAL SM110EN,44 Ultra Laminator is a powerful tool that elevates the quality and efficiency of lamination processes. With its advanced features, robust design, and user-friendly controls, it serves as an indispensable asset for any professional looking to enhance their finishing capabilities and produce high-quality results in their graphic projects. Whether it's for small-scale applications or large production runs, the SM110EN,44 stands out as a reliable choice in the laminating market.
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