SEAL SM110EN, 44Ultra Laminator service manual Table of Contents

Page 6

Table of Contents

1

Machine Characteristics

7

 

1-1

Machine Description

7

 

1-2

Identification

7

 

1-3

Features

8

 

1-4

Specifications

9

2

Transport & Installation

11

 

2-1

Transport

11

 

2-2

Workspace Requirements

11

 

2-3

Setup & Installation

11

 

2-4

Electrical Requirements

11

3

Theory of Operation

13

 

3-1

Control Knob

13

 

3-2

Roller Nip settings

13

 

3-3

Control Panel

14

 

3-4

Motor Control

15

 

3-5

Unwind Brakes

16

4

Disassembly/Reassembly Procedures

17

 

4-1

Plastic Covers

17

 

4-2

Heating Element

18

 

4-3

Rear Panel

20

 

4-4 Control System Board & Software

21

 

4-4-1 Control System Board

21

 

4-4-2 Software

21

 

4-5

Solid State Relay

22

 

4-6

Photoelectric Cells

23

5

Adjustment Procedures

25

 

5-1

Laminating Pressure

25

 

5-1-1 Adjustment using Load Cells and Display Unit

25

 

5-1-2 Adjustment using Heat Sensitive Film

27

 

5-2

Roller Nip

29

 

5-3

Temperature

30

 

5-4

Photoelectric Cells

31

 

5-5

Drive Chain

32

 

5-6

Clutch

32

 

5-7

Image Guide

33

6

Maintenance

35

vi

Image 6
Contents 44Ultra Seal 44 Ultra REV Revision HistoryREV Date Description Seal Graphics Europe B.V Safety Statements General HazardsPage Table of Contents Vii Machine Characteristics Machine DescriptionIdentification Features Identification of partsElectrical specifications SpecificationsDimensions & weights Uncrated Crated Material specifications Metric ImperialPage Transport Transport & InstallationSetup & Installation Workspace RequirementsPage Roller Nip settings Theory of OperationControl Knob Control Panel Reversing the machine Motor ControlSlow-mode Rotation of the rollers will stop whenUnwind Brakes Disassembly/Reassembly Procedures Plastic CoversQuartz tube is fragile take care when Handling the element Heating ElementPage Rear Panel Control System Board & Software Control System BoardSolid State Relay Disassembly reciever or transmitter Photoelectric CellsReassembly Top roller must be at room temperature Adjustment ProceduresAdjustment using Load Cells and Display Unit Laminating PressurePage Adjustment using Heat Sensitive Film Rotate the jamnut only half a turn on either side Roller Nip Temperature Photoelectric Cells Drive Chain ClutchImage Guide Page Maintenance Cleaning of the MachineRoller cleaning Page Solution TroubleshootingProblem CausesCause Drive motor has been overloaded One or both Emergency Stop buttons have been engaged Roller temperature setting is too low Miscellaneous Control System Board Error Messages ErrorDiagrams Installation DiagramControl Panel Diagram Safety Control System Diagram Certified Electrical Components List & Sparepart Codes SSR1Mechanical Spare Parts List Assembly Drawings & Exploded Views