SEAL 44Ultra Laminator, SM110EN service manual Cause

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Problem:

The power LED does come on, but it is flashing at a low rate. This is an error-condition.

Cause:

The supply voltage is too low.

Problems like these occur usually if extension cords are used; in particular extension cords, that have a (too) low rating. When the heater of the machine is switched on, the voltage usually drops.

Solution:

Do not use extension cords.

Check if the power supply of the office/building, where the 44 Ultra is used, supplies enough voltage to power the machine.

For the 110V unit, the supply voltage should lie between 90V and 130V. For the 230V unit, the supply voltage should lie between 200V and 250V.

Problem:

The power LED does come on, but it is flashing at a high rate. This is an error-condition.

Cause:

The supply voltage is too high.

Solution:

It’s not likely that this error will occur; however, you should check the rating label. If this is a 110V unit that’s attached to a 230V supply, the F1 and/or the F2 fuse should blow.

For the 110V unit, the supply voltage should lie between 90V and 130V. For the 230V unit, the supply voltage should lie between 200V and 250V.

Problem:

The LED for the Photoelectric Cells on the control panel does not come on; the machine does not run forward.

Cause:

An object is interrupting the lightbeam.

Solution:

Remove the Image Guide (if applicable); check if something is sticking on the edge of the infeed table (a piece of paper or tape).

The Photoelectric Cells are misaligned.

Solution:

Perform the adjustment procedure described in Section 5-4.

The Photoelectric Cells are defective. The green LED on the receiving photocell does not come on at all, when the transmitter is set to its maximum position (see Section 4-6).

Solution:

Replace the Photoelectric Cells as described in Section 4-6. Next, perform the adjustment procedure described in Section 5-4.

The Control System Board is defective. This is the case if the adjustment procedure is functional, but the green LED on the panel still does not come on.

Solution:

Remove the rear panel as described in Section 4-3, and replace the Control

System Board.

Problem:

The LED for the Photoelectric Cells on the control panel is flashing.

Cause:

The internal self-check signal for the photoelectric cells is not present.

Solution:

Remove the rear panel as described in Section 4-3, and replace the Control

System Board.

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Contents 44Ultra Seal 44 Ultra REV Revision HistoryREV Date Description Seal Graphics Europe B.V General Hazards Safety StatementsPage Table of Contents Vii Machine Characteristics Machine DescriptionIdentification Identification of parts FeaturesMaterial specifications Metric Imperial SpecificationsDimensions & weights Uncrated Crated Electrical specificationsPage Workspace Requirements Transport & InstallationSetup & Installation TransportPage Roller Nip settings Theory of OperationControl Knob Control Panel Rotation of the rollers will stop when Motor ControlSlow-mode Reversing the machineUnwind Brakes Plastic Covers Disassembly/Reassembly ProceduresHeating Element Quartz tube is fragile take care when Handling the elementPage Rear Panel Control System Board Control System Board & SoftwareSolid State Relay Photoelectric Cells Disassembly reciever or transmitterReassembly Laminating Pressure Adjustment ProceduresAdjustment using Load Cells and Display Unit Top roller must be at room temperaturePage Adjustment using Heat Sensitive Film Rotate the jamnut only half a turn on either side Roller Nip Temperature Photoelectric Cells Clutch Drive ChainImage Guide Page Maintenance Cleaning of the MachineRoller cleaning Page Causes TroubleshootingProblem SolutionCause Drive motor has been overloaded One or both Emergency Stop buttons have been engaged Roller temperature setting is too low Error Miscellaneous Control System Board Error MessagesInstallation Diagram DiagramsControl Panel Diagram Safety Control System Diagram SSR1 Certified Electrical Components List & Sparepart CodesMechanical Spare Parts List Assembly Drawings & Exploded Views

44Ultra Laminator, SM110EN specifications

The SEAL SM110EN,44 Ultra Laminator is a state-of-the-art finishing device designed specifically for professionals in the graphics and printing industries. This high-quality laminator streamlines the lamination process, providing exceptional results for a wide range of applications, including signage, photography, packaging, and other graphic projects.

One of the standout features of the SM110EN,44 is its impressive working width of 44 inches, which allows users to laminate larger projects with ease. This makes it an ideal choice for businesses that require efficiency in processing large prints or multiple smaller items in one go. The laminator is compatible with various film types, including thermal, pressure-sensitive, and adhesive laminates, providing versatility to cater to different project requirements.

The SM110EN,44 utilizes advanced technology to ensure consistent and high-quality lamination results. It features a user-friendly interface with intuitive controls, which allows for quick and easy adjustments to settings such as temperature, speed, and pressure. The digital temperature control ensures that the heating element maintains an even temperature across the entire width of the laminating film, thereby preventing uneven lamination, bubbles, or other defects.

Another significant advantage of the SM110EN,44 is its dual roller system, which facilitates the smooth and efficient passage of materials through the laminator. The rollers are designed to provide even pressure, reducing the risk of warping and ensuring that each print is finished to perfection. The machine also incorporates a self-advancing film system, making it easier to load and change rolls quickly, thereby reducing downtime.

Equipped with safety features, the SEAL SM110EN,44 ensures a secure working environment. This includes emergency stop buttons and protective covers, giving operators peace of mind while using high-speed equipment. Its sturdy design and durable construction mean that it can withstand the rigors of frequent use in a busy production environment.

The SEAL SM110EN,44 Ultra Laminator is a powerful tool that elevates the quality and efficiency of lamination processes. With its advanced features, robust design, and user-friendly controls, it serves as an indispensable asset for any professional looking to enhance their finishing capabilities and produce high-quality results in their graphic projects. Whether it's for small-scale applications or large production runs, the SM110EN,44 stands out as a reliable choice in the laminating market.