SEAL SM110EN, 44Ultra Laminator Machine Characteristics, Machine Description, Identification

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1 Machine Characteristics

1-1 Machine Description

The SEAL 44 Ultra laminator is an electro-mechanical device basically containing two siliconized laminating rollers, two siliconized pull rollers and a top and bottom film unwind. Only the top roller is heated. There are three temperature ranges; the speed can be set to any value between zero and maximum speed. There is a set of nip values to accommodate for the various panel thicknesses. The machine runs on a single-phase power supply.

The machine is able to perform the following processes:

cold/hot mounting

cold/hot laminating

mounting & laminating in one pass

decaling

encapsulating

Process results can be controlled by:

the temperature setting

the speed setting

the unwind tension of the film(s)

The SEAL 44 Ultra meets the Machinery Directive (89/392/EEC & applicable amendments). The Notified Body’s TRF report (based on EN60950) is available.

It is ETL and cETL listed per directive UL 1950 3rd Edition 1995 and CAN/CSA C22.2 No. 950-95.

1-2 Identification

The machine identification label is located on the rear side of the machine.

The machine is available in two different voltages: 110VAC 50/60Hz and 230VAC 50/60Hz, see the labels below.

MODEL:

SEAL 44 ULTRA

POWER SUPPLY:

230VAC 50/60Hz

CURRENT:

9A

 

 

SERIAL NO:

 

 

 

 

 

MANUFACTURED:

 

 

 

EN 60950

EN 50081-1

EN 50082-1

FCC Part 15 (Class B)

EQUIPMENT TO BE CONNECTED TO EARTHED MAINS OUTLET ONLY.

TO PREVENT ELECTRIC SHOCK, DO NOT REMOVE COVER.

NO OPERATOR SERVICEABLE PARTS INSIDE.

REFER SERVICING TO QUALIFIED SERVICE PERSONNEL.

CONECTAR EL PRODUCTO A RED DE ALIMENTACION CON TOMA DE TIERRA.

PARE EVITAR UNA DESCARGA ELECTRICA, NO QUITE LA CUBIERTA.

NO HAY PIEZAS REPARABLES POR EL USUARIO EN EL INTERIOR.

REPARACIONES: CONTACTAR CON PERSONAL DE SERVICIO AUTORIZADO.

THIS DEVICE COMPLIES WITH PART 15 OF THE FCC RULES. OPERATION IS SUBJECT TO THE FOLLOWING TWO CONDITIONS: (1) THIS DEVICE MAY NOT CAUSE HARMFUL INTERFERENCE, AND (2) THIS DEVICE MUST ACCEPT ANY INTERFERENCE RECEIVED, INCLUDING INTERFERENCE THAT MAY CAUSE UNDESIRED OPERATION.

Hunt Graphics Europe BV

Kanaaldijk O.Z. 3, P.O.B. 29

8100AA Raalte, The Netherlands

MADE IN HOLLAND

MODEL:

SEAL 44 ULTRA

POWER SUPPLY:

110VAC 50/60Hz

CURRENT:

16A

 

 

SERIAL NO:

 

 

 

 

 

MANUFACTURED:

 

 

 

EN 60950

EN 50081-1

EN 50082-1

FCC Part 15 (Class B)

EQUIPMENT TO BE CONNECTED TO EARTHED MAINS OUTLET ONLY.

TO PREVENT ELECTRIC SHOCK, DO NOT REMOVE COVER.

NO OPERATOR SERVICEABLE PARTS INSIDE.

REFER SERVICING TO QUALIFIED SERVICE PERSONNEL.

CONECTAR EL PRODUCTO A RED DE ALIMENTACION CON TOMA DE TIERRA.

PARE EVITAR UNA DESCARGA ELECTRICA, NO QUITE LA CUBIERTA.

NO HAY PIEZAS REPARABLES POR EL USUARIO EN EL INTERIOR.

REPARACIONES: CONTACTAR CON PERSONAL DE SERVICIO AUTORIZADO.

THIS DEVICE COMPLIES WITH PART 15 OF THE FCC RULES. OPERATION IS SUBJECT TO THE FOLLOWING TWO CONDITIONS: (1) THIS DEVICE MAY NOT CAUSE HARMFUL INTERFERENCE, AND (2) THIS DEVICE MUST ACCEPT ANY INTERFERENCE RECEIVED, INCLUDING INTERFERENCE THAT MAY CAUSE UNDESIRED OPERATION.

Hunt Graphics Europe BV

Kanaaldijk O.Z. 3, P.O.B. 29

8100AA Raalte, The Netherlands

MADE IN HOLLAND

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Contents 44Ultra REV Date Description Seal 44 Ultra REVRevision History Seal Graphics Europe B.V Safety Statements General HazardsPage Table of Contents Vii Identification Machine CharacteristicsMachine Description Features Identification of partsSpecifications Dimensions & weights Uncrated CratedElectrical specifications Material specifications Metric ImperialPage Transport & Installation Setup & InstallationTransport Workspace RequirementsPage Control Knob Roller Nip settingsTheory of Operation Control Panel Motor Control Slow-modeReversing the machine Rotation of the rollers will stop whenUnwind Brakes Disassembly/Reassembly Procedures Plastic CoversQuartz tube is fragile take care when Handling the element Heating ElementPage Rear Panel Control System Board & Software Control System BoardSolid State Relay Disassembly reciever or transmitter Photoelectric CellsReassembly Adjustment Procedures Adjustment using Load Cells and Display UnitTop roller must be at room temperature Laminating PressurePage Adjustment using Heat Sensitive Film Rotate the jamnut only half a turn on either side Roller Nip Temperature Photoelectric Cells Drive Chain ClutchImage Guide Page Roller cleaning MaintenanceCleaning of the Machine Page Troubleshooting ProblemSolution CausesCause Drive motor has been overloaded One or both Emergency Stop buttons have been engaged Roller temperature setting is too low Miscellaneous Control System Board Error Messages ErrorDiagrams Installation DiagramControl Panel Diagram Safety Control System Diagram Certified Electrical Components List & Sparepart Codes SSR1Mechanical Spare Parts List Assembly Drawings & Exploded Views

44Ultra Laminator, SM110EN specifications

The SEAL SM110EN,44 Ultra Laminator is a state-of-the-art finishing device designed specifically for professionals in the graphics and printing industries. This high-quality laminator streamlines the lamination process, providing exceptional results for a wide range of applications, including signage, photography, packaging, and other graphic projects.

One of the standout features of the SM110EN,44 is its impressive working width of 44 inches, which allows users to laminate larger projects with ease. This makes it an ideal choice for businesses that require efficiency in processing large prints or multiple smaller items in one go. The laminator is compatible with various film types, including thermal, pressure-sensitive, and adhesive laminates, providing versatility to cater to different project requirements.

The SM110EN,44 utilizes advanced technology to ensure consistent and high-quality lamination results. It features a user-friendly interface with intuitive controls, which allows for quick and easy adjustments to settings such as temperature, speed, and pressure. The digital temperature control ensures that the heating element maintains an even temperature across the entire width of the laminating film, thereby preventing uneven lamination, bubbles, or other defects.

Another significant advantage of the SM110EN,44 is its dual roller system, which facilitates the smooth and efficient passage of materials through the laminator. The rollers are designed to provide even pressure, reducing the risk of warping and ensuring that each print is finished to perfection. The machine also incorporates a self-advancing film system, making it easier to load and change rolls quickly, thereby reducing downtime.

Equipped with safety features, the SEAL SM110EN,44 ensures a secure working environment. This includes emergency stop buttons and protective covers, giving operators peace of mind while using high-speed equipment. Its sturdy design and durable construction mean that it can withstand the rigors of frequent use in a busy production environment.

The SEAL SM110EN,44 Ultra Laminator is a powerful tool that elevates the quality and efficiency of lamination processes. With its advanced features, robust design, and user-friendly controls, it serves as an indispensable asset for any professional looking to enhance their finishing capabilities and produce high-quality results in their graphic projects. Whether it's for small-scale applications or large production runs, the SM110EN,44 stands out as a reliable choice in the laminating market.