SEAL SM110EN, 44Ultra Laminator service manual Safety Statements, General Hazards

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Safety Statements

The SEAL 44 Ultra laminator has been designed with operator safety as a primary objective; however, operators must be familiar with the controls, as well as the operation before using the unit.

The electrical and drive-system components are isolated from contact with the operator by enclosing them within plastic end covers that are bolted on. Only qualified service technicians should remove these protective covers after power to the machine is removed including disconnecting the power cord.

Only qualified service technicians should remove covers for service purposes

Safety Features

The heating system is provided with an over-temperature device, which will shut off the top roller- heating element once a heating system failure occurs.

The rotation of the rollers will be switched off automatically when the light beam of the self-checking photoelectric guard is interrupted. For example, if a panel is too thick relative to the roller nip setting, or if a person’s hands or fingers approach the roller nip.

Once the roller rotation has been stopped and the photoelectric guard has been cleared, a deliberate start signal has to be given in order to start the roller rotation again.

The machine has two emergency stop buttons that may be pressed in dangerous situations. The rotation of the rollers will be stopped immediately. After releasing these buttons, a deliberate start signal has to be given in order to start the roller rotation again.

General Hazards

Danger of getting injured by hot parts

Be careful with parts marked with this symbol, to avoid burns. The heated top roller may have a surface temperature of 135°C (275°F).

Do not touch the roller. Even after the machine has been switched off, the roller remains hot for a long time.

Danger of getting injured by rotating parts

Everyone working around the laminator must avoid wearing loose fitting clothing (ties!) or dangling jewelry, which could catch in the laminator rollers.

Failure to use caution near exposed rollers could result in physical injury.

Location of the

safety labels

iv

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Contents 44Ultra Revision History Seal 44 Ultra REVREV Date Description Seal Graphics Europe B.V Safety Statements General HazardsPage Table of Contents Vii Machine Description Machine CharacteristicsIdentification Features Identification of partsSpecifications Dimensions & weights Uncrated CratedElectrical specifications Material specifications Metric ImperialPage Transport & Installation Setup & InstallationTransport Workspace RequirementsPage Theory of Operation Roller Nip settingsControl Knob Control Panel Motor Control Slow-modeReversing the machine Rotation of the rollers will stop whenUnwind Brakes Disassembly/Reassembly Procedures Plastic CoversQuartz tube is fragile take care when Handling the element Heating ElementPage Rear Panel Control System Board & Software Control System BoardSolid State Relay Disassembly reciever or transmitter Photoelectric CellsReassembly Adjustment Procedures Adjustment using Load Cells and Display UnitTop roller must be at room temperature Laminating PressurePage Adjustment using Heat Sensitive Film Rotate the jamnut only half a turn on either side Roller Nip Temperature Photoelectric Cells Drive Chain ClutchImage Guide Page Cleaning of the Machine MaintenanceRoller cleaning Page Troubleshooting ProblemSolution CausesCause Drive motor has been overloaded One or both Emergency Stop buttons have been engaged Roller temperature setting is too low Miscellaneous Control System Board Error Messages ErrorDiagrams Installation DiagramControl Panel Diagram Safety Control System Diagram Certified Electrical Components List & Sparepart Codes SSR1Mechanical Spare Parts List Assembly Drawings & Exploded Views

44Ultra Laminator, SM110EN specifications

The SEAL SM110EN,44 Ultra Laminator is a state-of-the-art finishing device designed specifically for professionals in the graphics and printing industries. This high-quality laminator streamlines the lamination process, providing exceptional results for a wide range of applications, including signage, photography, packaging, and other graphic projects.

One of the standout features of the SM110EN,44 is its impressive working width of 44 inches, which allows users to laminate larger projects with ease. This makes it an ideal choice for businesses that require efficiency in processing large prints or multiple smaller items in one go. The laminator is compatible with various film types, including thermal, pressure-sensitive, and adhesive laminates, providing versatility to cater to different project requirements.

The SM110EN,44 utilizes advanced technology to ensure consistent and high-quality lamination results. It features a user-friendly interface with intuitive controls, which allows for quick and easy adjustments to settings such as temperature, speed, and pressure. The digital temperature control ensures that the heating element maintains an even temperature across the entire width of the laminating film, thereby preventing uneven lamination, bubbles, or other defects.

Another significant advantage of the SM110EN,44 is its dual roller system, which facilitates the smooth and efficient passage of materials through the laminator. The rollers are designed to provide even pressure, reducing the risk of warping and ensuring that each print is finished to perfection. The machine also incorporates a self-advancing film system, making it easier to load and change rolls quickly, thereby reducing downtime.

Equipped with safety features, the SEAL SM110EN,44 ensures a secure working environment. This includes emergency stop buttons and protective covers, giving operators peace of mind while using high-speed equipment. Its sturdy design and durable construction mean that it can withstand the rigors of frequent use in a busy production environment.

The SEAL SM110EN,44 Ultra Laminator is a powerful tool that elevates the quality and efficiency of lamination processes. With its advanced features, robust design, and user-friendly controls, it serves as an indispensable asset for any professional looking to enhance their finishing capabilities and produce high-quality results in their graphic projects. Whether it's for small-scale applications or large production runs, the SM110EN,44 stands out as a reliable choice in the laminating market.