Ingersoll-Rand FA5T manual Emergency Stop and Overload System, Emergency Stop optional feature

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Pendant Hose and Operating Levers (old style)

Emergency Stop Operation

(Dwg. MHP1311)

*For distances greater than 50 feet (15 metres) contact Ingersoll Rand Technical Sales for control suitability.

Remote Pilot Lever Throttle (optional feature)

Refer to Dwg. MHP0167 on page 56, item 358.

Provides for remote winch control at distances of up to 50* feet (15 metres) away from winch. The lever pilot control throttle is a fixed mount lever control station for winch operation. Pilot pressure from lever pilot control throttle activates winch control valve. The winch control valve, located on winch motor, controls motor speed and direction of drum rotation. Direction of rotation is determined by direction in which lever is shifted.

*For distances greater than 50 feet (15 metres) contact Ingersoll Rand Technical Sales for control suitability.

Emergency Stop and Overload System

Refer to Dwg. MHP2180 on page 52.

Air supply line is connected to air control valve. When emergency stop or overload valve is activated, all winch movement will stop.

CAUTION

If winch continues to move (payout load) after emergency stop activates, brake(s) are not holding load and may require adjustment or repair.

When control valve senses a preset pressure difference between ports, a pilot signal is sent to stop flow of air, all winch movement will stop.

Emergency Stop (optional feature)

Refer to Dwg. MHP2047on page 15.

Emergency stop device is located on the control valve. When activated, winch drum rotation will immediately cease. To activate emergency stop, conduct the following:

1.Depress (push down) red palm valve, located on top of control valve.

(Dwg. MHP2047)

NOTICE

If winch overload occurs, overload device, if equipped, also stops winch. To operate winch after an overload, reduce load and reset overload.

Cannot be added to old style control valve. Refer to

Dwg. MHP2036 on page 50.

Emergency Stop Reset

Refer to Dwg. MHP2048 on page 15.

1.Rotate red stop button, in counterclockwise direction until red stop button ‘pops’ up.

2.Winch is ready to resume operation.

Emergency Stop Reset

(Dwg. MHP2048)

MHD56037 - Edition 5

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Contents Model FA5 and FA5T Table of Contents Safety Summary Safety InformationSafe Operating Instructions Specifications FA53XX FA5T Winch Performance Graphs FA5 WinchFA5 FA5T Description of OperationInstallation TraceabilityMounting Drum Length inches Wire RopeWinch Bolt Hole Mounting Dimensions Minimum and Maximum Wire Rope Size ModelAir Supply Wire Rope SpoolingSpooling Wire Rope onto Winch Drum Safe Installation ProceduresMotor Constant Tension Components Constant Tension optional featureAir Schematic-Emergency Stop and Overload System old style Emergency Stop and Overload System Components old styleOperation Initial Operating ChecksWinch Controls Winch Mounted Throttle Control Valve Operation old style Underwound Operation optional featureRemote Live Air Throttle optional feature Remote Pilot Pendant Throttle optional featurePendant Hose and Operating Levers old style Remote Pilot Lever Throttle optional featureEmergency Stop optional feature Emergency Stop and Overload SystemOverload Device Emergency Stop optional featureWinch Overload Device optional feature Drum Locking Pin optional featureWinch Brakes Limit Switch optional feature Interval Lubrication Checks LubricationRecommended Lubricants Component LubricationDisc Brake optional feature Inspection Records and ReportsFrequent Inspection Periodic Inspection Winches Not in Regular UseNormal Heavy Severe Inspection and Maintenance Report TestingCondition Corrective Component Action Troubleshooting Symptom Cause RemedyAutomatic Drum Brake Automatic Disc Brake Interval Maintenance Check MaintenanceMaintenance Intervals AdjustmentsLimit Switch Adjustment optional feature Overload Valve Adjustment new styleOverload Valve Adjustment optional feature Old style Overload Valve Adjustment old styleDisassembly Reduction Gear Disassembly Manual or Automatic Drum Brake DisassemblyHandle Removal K5C2 Control Valve DisassemblyCrankshaft Disassembly Control Valve Removal and ReplacementCleaning, Inspection and Repair K5C2 Control Valve Assembly AssemblyK5C2-EX Control Valve Assembly Reduction Gear Assembly Brake Seal Installation Winch AssemblyFA5 Band Brake Components Drum AssemblyDrum Brake Assembly Automatic Drum Brake Actuator AssemblyTesting Operational TestLoad Test FA5 Winch Assembly Drawings Reference Diagram FA5 Winch Drawings and Parts Lists Table of Contents DRUM, Base and Reduction Gear Assembly Drawing Part Qty DRUM, Base and Reduction Gear Assembly Parts ListPart Description PartSide Rail Parts List DRUM, Base and Reduction Gear Assembly Parts List CONT’DUpright Assembly Parts List Drum Assembly Parts ListMuffler Assembly Drawing and Parts List K5B Motor Assembly Drawing K5B Motor Assembly Parts List Disc Brake Assembly Drawing Disc Brake Assembly Parts List Drum Brake Assembly Drawing Drum Brake Assembly Parts List Part NumberParts K5C2 Control Valve Assembly Drawing Part Qty Number K5C2 Control Valve Assembly Parts ListEmergency Stop and Overload K5C2-EX Valve Assembly Drawing Emergency Stop and Overload K5C2-EX Valve Parts List K5B Control Valve Assembly Drawing and Parts List K5C2-SBK Remote Pilot Remote Pilot AIR Control Optional Assembly DrawingPHS2E Remote Pilot AIR Control Optional Assembly Parts ListRemote Pendant Assembly Drawings Pendant without Emergency StopPendant with Emergency Stop Remote Pendant Assembly Parts List Description Total PartPart Qty With E-Stop Dwg. MHP0141 Number Part Drum Locking PIN Optional Assembly Drawing and Parts ListDrum Guard Assembly Drawing and Parts List Dwg. MHP1341 Pendant Control Assembly Drawing and Parts List Service Notes Emergency Stop Overload Assembly Drawing Emergency Stop Overload Assembly Parts List Limit Switch Assembly Drawing Limit Switch Assembly Parts List Pilot AIR Valve Plumbing Assembly Drawing Pilot AIR Valve Plumbing Assembly Parts List Tensioning Manifold Assembly Drawing Tensioning Manifold Assembly Parts List LUBRI-LINK-GREEN AIR Preparation Assembly Drawing and Parts ListAccessories Description of Accessory Accessory Part Number LubricantDwg. MHP1676 Description Part Kit KitsIngersoll Rand Parts Ordering InformationReturn Goods Policy DisposalService Notes Damage Claims WarrantyVisible Loss or Damage Concealed Loss or Damage
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Manual 61 pages 8.29 Kb

FA5T, FA5 specifications

The Ingersoll-Rand FA5 and FA5T are cutting-edge air compressor models designed to offer exceptional performance and reliability for a variety of industrial applications. With their robust engineering, these units are ideal for both small-scale and large-scale operations, providing a significant boost to operational efficiency.

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The FA5 series features durable construction with high-quality materials that enhance the longevity and reliability of the compressors. The robust design minimizes wear and tear, ensuring that the units remain operational even under demanding conditions. Additionally, maintenance is simplified, thanks to easily accessible components and straightforward service procedures, which help minimize downtime.

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Overall, the Ingersoll-Rand FA5 and FA5T represent a perfect balance of high performance, energy efficiency, and operational reliability. Their advanced features make them a top choice for industries looking to improve productivity while reducing environmental impact.