Ingersoll-Rand FA5T manual Service Notes

Page 65

SERVICE NOTES

MHD56037 - Edition 5

65

Image 65
Contents Model FA5 and FA5T Table of Contents Safety Summary Safety InformationSafe Operating Instructions 3XX SpecificationsFA5 FA5T Winch Performance Graphs FA5 WinchFA5 FA5T Description of OperationMounting InstallationTraceability Winch Bolt Hole Mounting Dimensions Wire RopeMinimum and Maximum Wire Rope Size Model Drum Length inchesSpooling Wire Rope onto Winch Drum Wire Rope SpoolingSafe Installation Procedures Air SupplyMotor Air Schematic-Emergency Stop and Overload System old style Constant Tension optional featureEmergency Stop and Overload System Components old style Constant Tension ComponentsWinch Controls OperationInitial Operating Checks Remote Live Air Throttle optional feature Underwound Operation optional featureRemote Pilot Pendant Throttle optional feature Winch Mounted Throttle Control Valve Operation old styleEmergency Stop optional feature Remote Pilot Lever Throttle optional featureEmergency Stop and Overload System Pendant Hose and Operating Levers old styleOverload Device Emergency Stop optional featureWinch Brakes Winch Overload Device optional featureDrum Locking Pin optional feature Limit Switch optional feature Recommended Lubricants LubricationComponent Lubrication Interval Lubrication ChecksDisc Brake optional feature Frequent Inspection InspectionRecords and Reports Normal Heavy Severe Periodic InspectionWinches Not in Regular Use Condition Corrective Component Action Inspection and Maintenance ReportTesting Automatic Drum Brake TroubleshootingSymptom Cause Remedy Automatic Disc Brake Maintenance Intervals MaintenanceAdjustments Interval Maintenance CheckOverload Valve Adjustment optional feature Old style Overload Valve Adjustment new styleOverload Valve Adjustment old style Limit Switch Adjustment optional featureDisassembly Reduction Gear Disassembly Manual or Automatic Drum Brake DisassemblyCrankshaft Disassembly K5C2 Control Valve DisassemblyControl Valve Removal and Replacement Handle RemovalCleaning, Inspection and Repair K5C2 Control Valve Assembly AssemblyK5C2-EX Control Valve Assembly Reduction Gear Assembly Brake Seal Installation Winch AssemblyDrum Brake Assembly Drum AssemblyAutomatic Drum Brake Actuator Assembly FA5 Band Brake ComponentsLoad Test TestingOperational Test FA5 Winch Assembly Drawings Reference Diagram FA5 Winch Drawings and Parts Lists Table of Contents DRUM, Base and Reduction Gear Assembly Drawing Part Description DRUM, Base and Reduction Gear Assembly Parts ListPart Part QtyUpright Assembly Parts List DRUM, Base and Reduction Gear Assembly Parts List CONT’DDrum Assembly Parts List Side Rail Parts ListMuffler Assembly Drawing and Parts List K5B Motor Assembly Drawing K5B Motor Assembly Parts List Disc Brake Assembly Drawing Disc Brake Assembly Parts List Drum Brake Assembly Drawing Parts Drum Brake Assembly Parts ListPart Number K5C2 Control Valve Assembly Drawing Part Qty Number K5C2 Control Valve Assembly Parts ListEmergency Stop and Overload K5C2-EX Valve Assembly Drawing Emergency Stop and Overload K5C2-EX Valve Parts List K5B Control Valve Assembly Drawing and Parts List K5C2-SBK Remote Pilot Remote Pilot AIR Control Optional Assembly DrawingPHS2E Remote Pilot AIR Control Optional Assembly Parts ListPendant with Emergency Stop Remote Pendant Assembly DrawingsPendant without Emergency Stop Part Qty With E-Stop Remote Pendant Assembly Parts ListDescription Total Part Dwg. MHP0141 Number Part Drum Locking PIN Optional Assembly Drawing and Parts ListDrum Guard Assembly Drawing and Parts List Dwg. MHP1341 Pendant Control Assembly Drawing and Parts List Service Notes Emergency Stop Overload Assembly Drawing Emergency Stop Overload Assembly Parts List Limit Switch Assembly Drawing Limit Switch Assembly Parts List Pilot AIR Valve Plumbing Assembly Drawing Pilot AIR Valve Plumbing Assembly Parts List Tensioning Manifold Assembly Drawing Tensioning Manifold Assembly Parts List Accessories AIR Preparation Assembly Drawing and Parts ListDescription of Accessory Accessory Part Number Lubricant LUBRI-LINK-GREENDwg. MHP1676 Description Part Kit KitsReturn Goods Policy Parts Ordering InformationDisposal Ingersoll RandService Notes Visible Loss or Damage WarrantyConcealed Loss or Damage Damage Claims
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FA5T, FA5 specifications

The Ingersoll-Rand FA5 and FA5T are cutting-edge air compressor models designed to offer exceptional performance and reliability for a variety of industrial applications. With their robust engineering, these units are ideal for both small-scale and large-scale operations, providing a significant boost to operational efficiency.

One of the main features of the FA5 series is its advanced rotary screw design, which ensures a continuous supply of compressed air while minimizing energy consumption. This energy-efficient design not only reduces operational costs but also makes the models environmentally friendly. The FA5T variant introduces enhanced technology for higher performance, targeting industries that require a greater air flow.

The compressors are equipped with a state-of-the-art microprocessor controller that allows for precise monitoring of system performance. This intelligent controller provides real-time data on operating conditions, such as pressure levels and temperature, allowing operators to ensure optimal performance and preemptively address potential issues.

Another notable characteristic of the FA5 and FA5T is their quiet operation. These compressors incorporate sound-dampening technology, making them suitable for installation in noise-sensitive environments. The reduced noise levels help maintain a comfortable work atmosphere while also adhering to regulatory standards.

The FA5 series features durable construction with high-quality materials that enhance the longevity and reliability of the compressors. The robust design minimizes wear and tear, ensuring that the units remain operational even under demanding conditions. Additionally, maintenance is simplified, thanks to easily accessible components and straightforward service procedures, which help minimize downtime.

The FA5 and FA5T also offer flexibility in installation. Their compact design enables them to fit in limited spaces, making them ideal for various industrial settings. Users appreciate the versatility of these compressors, as they can be integrated into existing systems without significant modifications.

Ingersoll-Rand has incorporated innovative technologies into the FA5 and FA5T, such as variable speed drive capabilities which allow for greater control of output levels. This feature ensures that the compressor operates only as needed, further enhancing energy efficiency.

Overall, the Ingersoll-Rand FA5 and FA5T represent a perfect balance of high performance, energy efficiency, and operational reliability. Their advanced features make them a top choice for industries looking to improve productivity while reducing environmental impact.