Ingersoll-Rand FA5T manual Disc Brake Assembly Parts List

Page 47

DISC BRAKE ASSEMBLY PARTS LIST

 

Item

Description

Total

Part

 

No.

of Part

Qty

Number

 

64

Brake Assembly (includes items 1, 7 through 32 and 44)

1

11366

 

1

Capscrew (with Disc Brake)

8

51471

 

2

Oil Seal

1

51873

 

6

Motor Adapter

1

14227

 

7

Shaft Extender

1

10594

 

8

Brake Reaction Plate

1

10597

 

9

Spring

15

50751

 

10

Brake Piston

1

15437

11

Seal

1

51461

12

Seal

1

51462

 

16

Friction Plate

3

50772

 

17

Drive Plate

2

50773

 

18

Collar

1

71039333

 

19

Splined Hub †

1

10600

 

20

Fitting, Sleeve

2

55014

 

21

Brake Housing

1

11322

 

22

Fitting, Reducer Bushing

1

51803

 

23

Breather

1

51857

 

24

Pipe Plug

1

51467

 

25

Fitting, Reducer Bushing

1

54688

 

26

Fitting, Elbow

1

71056972

 

Fitting, Tee (for units with auto drum band brake and disc brake only)

1

52181

 

 

 

27

Tubing

1

52520

 

28

Fitting, Nut

2

55013

 

29

Vented, Fitting

1

20770

 

30

Dump Valve

1

50276

 

31

Fitting, Nipple

1

50859

32

‘O’ Ring

1

51458

33

‘O’ Ring

1

51460

 

35

Drive Shaft †

1

10579

 

36

Retainer Ring

1

52298

 

44

Spacer

1

18683

Recommended spare for one winch, 2 years of normal operation.

These parts also come in a cold weather version. For winches with a —C in the model code, adding CH to the end of these part numbers is required to retain winch certification. Example: Order Drive Shaft (item 35) part number 10903 as part number 10903CH.

MHD56037 - Edition 5

47

Image 47
Contents Model FA5 and FA5T Table of Contents Safety Summary Safety InformationSafe Operating Instructions 3XX SpecificationsFA5 FA5T Winch Performance Graphs FA5 WinchFA5 FA5T Description of OperationMounting InstallationTraceability Drum Length inches Wire RopeWinch Bolt Hole Mounting Dimensions Minimum and Maximum Wire Rope Size ModelAir Supply Wire Rope SpoolingSpooling Wire Rope onto Winch Drum Safe Installation ProceduresMotor Constant Tension Components Constant Tension optional featureAir Schematic-Emergency Stop and Overload System old style Emergency Stop and Overload System Components old styleWinch Controls OperationInitial Operating Checks Winch Mounted Throttle Control Valve Operation old style Underwound Operation optional featureRemote Live Air Throttle optional feature Remote Pilot Pendant Throttle optional featurePendant Hose and Operating Levers old style Remote Pilot Lever Throttle optional featureEmergency Stop optional feature Emergency Stop and Overload SystemOverload Device Emergency Stop optional featureWinch Brakes Winch Overload Device optional featureDrum Locking Pin optional feature Limit Switch optional feature Interval Lubrication Checks LubricationRecommended Lubricants Component LubricationDisc Brake optional feature Frequent Inspection InspectionRecords and Reports Normal Heavy Severe Periodic InspectionWinches Not in Regular Use Condition Corrective Component Action Inspection and Maintenance ReportTesting Automatic Drum Brake TroubleshootingSymptom Cause Remedy Automatic Disc Brake Interval Maintenance Check MaintenanceMaintenance Intervals AdjustmentsLimit Switch Adjustment optional feature Overload Valve Adjustment new styleOverload Valve Adjustment optional feature Old style Overload Valve Adjustment old styleDisassembly Reduction Gear Disassembly Manual or Automatic Drum Brake DisassemblyHandle Removal K5C2 Control Valve DisassemblyCrankshaft Disassembly Control Valve Removal and ReplacementCleaning, Inspection and Repair K5C2 Control Valve Assembly AssemblyK5C2-EX Control Valve Assembly Reduction Gear Assembly Brake Seal Installation Winch AssemblyFA5 Band Brake Components Drum AssemblyDrum Brake Assembly Automatic Drum Brake Actuator AssemblyLoad Test TestingOperational Test FA5 Winch Assembly Drawings Reference Diagram FA5 Winch Drawings and Parts Lists Table of Contents DRUM, Base and Reduction Gear Assembly Drawing Part Qty DRUM, Base and Reduction Gear Assembly Parts ListPart Description PartSide Rail Parts List DRUM, Base and Reduction Gear Assembly Parts List CONT’DUpright Assembly Parts List Drum Assembly Parts ListMuffler Assembly Drawing and Parts List K5B Motor Assembly Drawing K5B Motor Assembly Parts List Disc Brake Assembly Drawing Disc Brake Assembly Parts List Drum Brake Assembly Drawing Parts Drum Brake Assembly Parts ListPart Number K5C2 Control Valve Assembly Drawing Part Qty Number K5C2 Control Valve Assembly Parts ListEmergency Stop and Overload K5C2-EX Valve Assembly Drawing Emergency Stop and Overload K5C2-EX Valve Parts List K5B Control Valve Assembly Drawing and Parts List K5C2-SBK Remote Pilot Remote Pilot AIR Control Optional Assembly DrawingPHS2E Remote Pilot AIR Control Optional Assembly Parts ListPendant with Emergency Stop Remote Pendant Assembly DrawingsPendant without Emergency Stop Part Qty With E-Stop Remote Pendant Assembly Parts ListDescription Total Part Dwg. MHP0141 Number Part Drum Locking PIN Optional Assembly Drawing and Parts ListDrum Guard Assembly Drawing and Parts List Dwg. MHP1341 Pendant Control Assembly Drawing and Parts List Service Notes Emergency Stop Overload Assembly Drawing Emergency Stop Overload Assembly Parts List Limit Switch Assembly Drawing Limit Switch Assembly Parts List Pilot AIR Valve Plumbing Assembly Drawing Pilot AIR Valve Plumbing Assembly Parts List Tensioning Manifold Assembly Drawing Tensioning Manifold Assembly Parts List LUBRI-LINK-GREEN AIR Preparation Assembly Drawing and Parts ListAccessories Description of Accessory Accessory Part Number LubricantDwg. MHP1676 Description Part Kit KitsIngersoll Rand Parts Ordering InformationReturn Goods Policy DisposalService Notes Damage Claims WarrantyVisible Loss or Damage Concealed Loss or Damage
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FA5T, FA5 specifications

The Ingersoll-Rand FA5 and FA5T are cutting-edge air compressor models designed to offer exceptional performance and reliability for a variety of industrial applications. With their robust engineering, these units are ideal for both small-scale and large-scale operations, providing a significant boost to operational efficiency.

One of the main features of the FA5 series is its advanced rotary screw design, which ensures a continuous supply of compressed air while minimizing energy consumption. This energy-efficient design not only reduces operational costs but also makes the models environmentally friendly. The FA5T variant introduces enhanced technology for higher performance, targeting industries that require a greater air flow.

The compressors are equipped with a state-of-the-art microprocessor controller that allows for precise monitoring of system performance. This intelligent controller provides real-time data on operating conditions, such as pressure levels and temperature, allowing operators to ensure optimal performance and preemptively address potential issues.

Another notable characteristic of the FA5 and FA5T is their quiet operation. These compressors incorporate sound-dampening technology, making them suitable for installation in noise-sensitive environments. The reduced noise levels help maintain a comfortable work atmosphere while also adhering to regulatory standards.

The FA5 series features durable construction with high-quality materials that enhance the longevity and reliability of the compressors. The robust design minimizes wear and tear, ensuring that the units remain operational even under demanding conditions. Additionally, maintenance is simplified, thanks to easily accessible components and straightforward service procedures, which help minimize downtime.

The FA5 and FA5T also offer flexibility in installation. Their compact design enables them to fit in limited spaces, making them ideal for various industrial settings. Users appreciate the versatility of these compressors, as they can be integrated into existing systems without significant modifications.

Ingersoll-Rand has incorporated innovative technologies into the FA5 and FA5T, such as variable speed drive capabilities which allow for greater control of output levels. This feature ensures that the compressor operates only as needed, further enhancing energy efficiency.

Overall, the Ingersoll-Rand FA5 and FA5T represent a perfect balance of high performance, energy efficiency, and operational reliability. Their advanced features make them a top choice for industries looking to improve productivity while reducing environmental impact.