Ingersoll-Rand FA5T manual K5C2-EX Control Valve Assembly

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2.Place handle assembly over reverse valve end. Slide handle will have to be lifted slightly to allow pin to fit into slot in seal bracket.

3.Secure handle assembly (930) to reverse valve with tab lock washer (909) and capscrew (901), torque to 15 ft lbs. (21 Nm). Washer (909) has small tab on side, engage with small hole in handle.

4.Bend tabs of washer (909) over flats of capscrew.

5.Press plug (935) into handle assembly to cover capscrew. Check control handle movement. Correct any discrepancies.

K5B Control Valve Assembly (old style)

Refer to Dwg. MHP0165 on page 54.

NOTICE

•During assembly align parts using match marks made during disassembly.

•This valve is no longer available and should be replaced with K5C2, if necessary.

1.Install seal rings (315) on each end of valve body (316).

2.Install valve body (316) into valve bushing (314).

NOTICE

• Valve bushing (314) is shown exploded for reference ONLY.

3.Install valve body retainer (305) with two capscrews (302) and lockwashers (96). Torque capscrews to 25 ft lbs (34 Nm).

4.If removed, reinstall spring retaining stud (306) and torque to 25 ft lbs (34 Nm).

5.Install spring (303) and handle (300) on square shaft of valve body. Spring (303) ends must straddle spring retaining stud on throttle handle. Install roll pin (301).

6.Check throttle handle moves fully left and right without sticking or binding. Throttle handle should center, by spring force, automatically when released.

K5C2-EX Control Valve Assembly

Refer to Dwg. MHP2180 on page 52.

Reverse Valve Assembly

1.Insert reverse valve (943) into bushing (944) with ball slot oriented UP. Apply grease to ball (916) and insert into ball slot of reverse valve (943) through bushing (944).

2.Insert bushing (944), reverse valve (943) and ball (916) into valve housing (917) from exhaust flange side, ensuring that groove in bushing is aligned with pin (945).

3.Lubricate ‘O’ rings (942) and (722), and place in grooves in exhaust adapter (723).

4.Lubricate ‘O’ rings (942) and place in grooves in exhaust flange (955).

5.Secure exhaust adapter with exhaust flange to valve housing with capscrews (721) and washers (902).

6.Insert ‘O’ ring (941) into seal bracket (939). Lubricate ‘O’ ring (942) and place into groove in seal bracket.

7.Place seal bracket over end of reverse valve. Using finger pressure, press until seal is seated on reverse valve and seal bracket is seated on valve housing. Secure with washers (924) and capscrews (925) and (938).

Pilot Valve Assembly

Follow assembly instructions for K5C2 Control Valve.

Piston Assembly

Follow assembly instructions for K5C2 Control Valve.

Handle Assembly

Follow assembly instructions for K5C2 Control Valve.

Emergency Stop Assembly

1.Insert spring (711) into valve housing (917).

2.Place ‘O’ rings (703) on plunger (707).

3.Insert plunger into valve housing.

4.Screw adapter (706) and E-Stop button (705) into valve housing.

5.Tighten adapter until snug, do not over tighten.

Overload Valve Assembly

1.Replace ‘O’ rings (703) on plunger (702).

2.Insert plunger (702) with ‘O’ rings in valve housing (917).

3.Replace grommet (701) in cap (700).

4.Install and tighten cap (700) flush to valve housing.

5.Replace piston (712) if appears damaged or worn.

6.Insert ‘O’ ring (713) on piston (712).

7.Replace gasket (714).

NOTICE

•Cover (719) retains springs (718), adjustment nut (717) and plate (715). Insert capscrews (902) and washers (901) in a crisscross pattern until tightened evenly.

8.Insert adjusting screw (720), refer to ‘OPERATION’ section for overload valve adjustment.

9.Secure Control Valve Assembly to intake manifold using capscrews (951) and washers (949). Use new gaskets (946) between control valve and manifold.

10.Test control valve for proper operation. Lift slide handle and move handle all the way in one direction and release hand. Control handle should return and lock in the neutral position. Repeat for other direction.

11.Connect brake line.

12.Connect air supply line.

K5B Motor Assembly

Refer to Dwg. MHP2093 on page 44.

1.Assemble throttle valve assembly (260), gasket (248) and exhaust flange (254) to rotary valve housing (247) using four capscrews (257) and lockwashers (223). Install two capscrews (255) and lockwashers (223) that attach exhaust flange (254) to throttle valve housing.

2.Tighten capscrews (255) and (257) to 25 ft lbs (34 Nm). Throttle handle should move fully left and right without sticking or binding, and should center (by spring force) automatically when released.

MHD56037 - Edition 5

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Contents Model FA5 and FA5T Table of Contents Safety Summary Safety InformationSafe Operating Instructions Specifications FA53XX FA5T Winch Performance Graphs FA5 WinchFA5 FA5T Description of OperationInstallation TraceabilityMounting Winch Bolt Hole Mounting Dimensions Wire RopeMinimum and Maximum Wire Rope Size Model Drum Length inchesSpooling Wire Rope onto Winch Drum Wire Rope SpoolingSafe Installation Procedures Air SupplyMotor Air Schematic-Emergency Stop and Overload System old style Constant Tension optional featureEmergency Stop and Overload System Components old style Constant Tension ComponentsOperation Initial Operating ChecksWinch Controls Remote Live Air Throttle optional feature Underwound Operation optional featureRemote Pilot Pendant Throttle optional feature Winch Mounted Throttle Control Valve Operation old styleEmergency Stop optional feature Remote Pilot Lever Throttle optional featureEmergency Stop and Overload System Pendant Hose and Operating Levers old styleOverload Device Emergency Stop optional featureWinch Overload Device optional feature Drum Locking Pin optional featureWinch Brakes Limit Switch optional feature Recommended Lubricants LubricationComponent Lubrication Interval Lubrication ChecksDisc Brake optional feature Inspection Records and ReportsFrequent Inspection Periodic Inspection Winches Not in Regular UseNormal Heavy Severe Inspection and Maintenance Report TestingCondition Corrective Component Action Troubleshooting Symptom Cause RemedyAutomatic Drum Brake Automatic Disc Brake Maintenance Intervals MaintenanceAdjustments Interval Maintenance CheckOverload Valve Adjustment optional feature Old style Overload Valve Adjustment new styleOverload Valve Adjustment old style Limit Switch Adjustment optional featureDisassembly Reduction Gear Disassembly Manual or Automatic Drum Brake DisassemblyCrankshaft Disassembly K5C2 Control Valve DisassemblyControl Valve Removal and Replacement Handle RemovalCleaning, Inspection and Repair K5C2 Control Valve Assembly AssemblyK5C2-EX Control Valve Assembly Reduction Gear Assembly Brake Seal Installation Winch AssemblyDrum Brake Assembly Drum AssemblyAutomatic Drum Brake Actuator Assembly FA5 Band Brake ComponentsTesting Operational TestLoad Test FA5 Winch Assembly Drawings Reference Diagram FA5 Winch Drawings and Parts Lists Table of Contents DRUM, Base and Reduction Gear Assembly Drawing Part Description DRUM, Base and Reduction Gear Assembly Parts ListPart Part QtyUpright Assembly Parts List DRUM, Base and Reduction Gear Assembly Parts List CONT’DDrum Assembly Parts List Side Rail Parts ListMuffler Assembly Drawing and Parts List K5B Motor Assembly Drawing K5B Motor Assembly Parts List Disc Brake Assembly Drawing Disc Brake Assembly Parts List Drum Brake Assembly Drawing Drum Brake Assembly Parts List Part NumberParts K5C2 Control Valve Assembly Drawing Part Qty Number K5C2 Control Valve Assembly Parts ListEmergency Stop and Overload K5C2-EX Valve Assembly Drawing Emergency Stop and Overload K5C2-EX Valve Parts List K5B Control Valve Assembly Drawing and Parts List K5C2-SBK Remote Pilot Remote Pilot AIR Control Optional Assembly DrawingPHS2E Remote Pilot AIR Control Optional Assembly Parts ListRemote Pendant Assembly Drawings Pendant without Emergency StopPendant with Emergency Stop Remote Pendant Assembly Parts List Description Total PartPart Qty With E-Stop Dwg. MHP0141 Number Part Drum Locking PIN Optional Assembly Drawing and Parts ListDrum Guard Assembly Drawing and Parts List Dwg. MHP1341 Pendant Control Assembly Drawing and Parts List Service Notes Emergency Stop Overload Assembly Drawing Emergency Stop Overload Assembly Parts List Limit Switch Assembly Drawing Limit Switch Assembly Parts List Pilot AIR Valve Plumbing Assembly Drawing Pilot AIR Valve Plumbing Assembly Parts List Tensioning Manifold Assembly Drawing Tensioning Manifold Assembly Parts List Accessories AIR Preparation Assembly Drawing and Parts ListDescription of Accessory Accessory Part Number Lubricant LUBRI-LINK-GREENDwg. MHP1676 Description Part Kit KitsReturn Goods Policy Parts Ordering InformationDisposal Ingersoll RandService Notes Visible Loss or Damage WarrantyConcealed Loss or Damage Damage Claims
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FA5T, FA5 specifications

The Ingersoll-Rand FA5 and FA5T are cutting-edge air compressor models designed to offer exceptional performance and reliability for a variety of industrial applications. With their robust engineering, these units are ideal for both small-scale and large-scale operations, providing a significant boost to operational efficiency.

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Overall, the Ingersoll-Rand FA5 and FA5T represent a perfect balance of high performance, energy efficiency, and operational reliability. Their advanced features make them a top choice for industries looking to improve productivity while reducing environmental impact.
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