Ingersoll-Rand FA5T manual Periodic Inspection, Winches Not in Regular Use, Normal Heavy Severe

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10.MOTOR. During operation check motor housing for excess heat build up. Housing should not be hot to touch. Listen for grinding or knocking noises. Ensure lubricated air supply provides 6 to 9 drops per minute of ISO VG 32 (SAE 10W) oil when winch is operated at rated capacity. Operate winch slowly in both directions to verify operation.

Periodic Inspection

Periodic inspection intervals for winch use under various conditions is listed below:

NORMAL HEAVY SEVERE

yearly semiannually quarterly

Disassembly may be required as a result of frequent inspection findings or in order to properly inspect individual components. Refer to “MAINTENANCE” section on page 26. Maintain written records of periodic inspections to provide an accumulative basis for continuing evaluation. Inspect all items listed in “Frequent Inspection.” Also inspect the following:

1.SIDE RAILS AND UPRIGHTS. Check for deformed, cracked or corroded main components. Replace damaged parts.

2.FASTENERS. Check retainer rings, split pins, capscrews, nuts, and other fasteners on winch, including mounting bolts. Replace if missing or damaged and tighten if loose.

3.DRUM AND SHEAVES. Check for cracks, wear or damage. Replace if necessary.

4.WIRE ROPE. In addition to “Frequent Inspection” requirements, also inspect for the following:

a.Build-up of dirt and corrosion. Clean with steam or a stiff wire brush to remove dirt and corrosion if necessary.

b.Loose or damaged end connection. Replace if loose or damaged.

c.Check wire rope anchor is secure in drum.

d.Verify wire rope diameter. Measure diameter of wire rope from crown-to-crown throughout life of wire rope. Recording of actual diameter should only be done with wire rope under equivalent loading and in same operating section as accomplished during previous inspections. If actual diameter of wire rope has decreased more than 1/64 inch (0.4 mm) a thorough examination of wire rope should be conducted by an experienced inspector to determine suitability of wire rope to remain in service. Refer to Dwg. MHP0056 on page 22.

(Dwg. MHP0056)

5.ALL COMPONENTS. Inspect for wear, damage, distortion, deformation and cleanliness. If external evidence indicates damage, disassemble as required to conduct a detailed inspection. Inspect gears, shafts, bearings, sheaves, springs and covers. Replace worn or damaged parts. Clean, lubricate and reassemble.

6.BRAKES. Individually test brakes installed to ensure proper operation. Brakes must hold a 125% rated load at mid drum without slipping. If indicated by poor operation or visual damage, disassemble and repair brake(s). Check all brake surfaces for wear, deformation or foreign deposits. If brake lining thickness is less than minimum as described in “MAINTENANCE” section replace brakes. Clean and replace components as necessary. Adjustments cannot be made to disc brake. The disc brake must be repaired as described in “MAINTENANCE” section.

7.FOUNDATION OR SUPPORTING STRUCTURE. Check for distortion, wear and continued ability to support winch and rated load. Ensure winch is firmly mounted and that fasteners are in good condition and tight.

8.LABELS AND TAGS. Check for presence and legibility of labels. Replace if damaged or missing.

9.LIMIT SWITCHES (optional feature). Operate winch in both directions to activate limit switches. Limit switches should engage (stop winch operation) at established settings (+/- 2 feet [+/- 0.6 metres]). Reset limit switch by operating winch in opposite direction. Refer to ‘Limit Switch Adjustment’ in “MAINTENANCE” section.

10.DRUM GUARD (optional feature). Verify fasteners are tight and in good condition. Ensure guard is in good condition.

11.EMERGENCY STOP VALVE (optional feature). During winch operation verify emergency shut-off valve operation. Valve must stop winch operation quickly. Valve must reset properly. Refer to ‘Emergency Stop Valve’ in the “OPERATION” section for procedures.

12.OVERLOAD DEVICE (optional feature). Ensure overload device is properly set to stop winch when load exceeds 150% (+/- 25%) of winch rated capacity. If winch does not shut down, contact your distributor or factory for repair information.

Winches Not in Regular Use

1.Equipment which has been idle for a period of one month or more, but less than six months, shall be given an inspection conforming to requirements of “Frequent Inspection” before being placed in service.

2.Equipment which has been idle for a period of over six months shall be given a complete inspection conforming with requirements of “Periodic Inspection” before being place in service.

3.Standby equipment shall be inspected at least semi-annually in accordance with requirements of “Frequent Inspection”.

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MHD56037 - Edition 5

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Contents Model FA5 and FA5T Table of Contents Safety Information Safety SummarySafe Operating Instructions FA5 Specifications3XX Performance Graphs FA5 Winch FA5T WinchDescription of Operation FA5 FA5TTraceability InstallationMounting Minimum and Maximum Wire Rope Size Model Wire RopeWinch Bolt Hole Mounting Dimensions Drum Length inchesSafe Installation Procedures Wire Rope SpoolingSpooling Wire Rope onto Winch Drum Air SupplyMotor Emergency Stop and Overload System Components old style Constant Tension optional featureAir Schematic-Emergency Stop and Overload System old style Constant Tension ComponentsInitial Operating Checks OperationWinch Controls Remote Pilot Pendant Throttle optional feature Underwound Operation optional featureRemote Live Air Throttle optional feature Winch Mounted Throttle Control Valve Operation old styleEmergency Stop and Overload System Remote Pilot Lever Throttle optional featureEmergency Stop optional feature Pendant Hose and Operating Levers old styleEmergency Stop optional feature Overload DeviceDrum Locking Pin optional feature Winch Overload Device optional featureWinch Brakes Limit Switch optional feature Component Lubrication LubricationRecommended Lubricants Interval Lubrication ChecksDisc Brake optional feature Records and Reports InspectionFrequent Inspection Winches Not in Regular Use Periodic InspectionNormal Heavy Severe Testing Inspection and Maintenance ReportCondition Corrective Component Action Symptom Cause Remedy TroubleshootingAutomatic Drum Brake Automatic Disc Brake Adjustments MaintenanceMaintenance Intervals Interval Maintenance CheckOverload Valve Adjustment old style Overload Valve Adjustment new styleOverload Valve Adjustment optional feature Old style Limit Switch Adjustment optional featureDisassembly Manual or Automatic Drum Brake Disassembly Reduction Gear DisassemblyControl Valve Removal and Replacement K5C2 Control Valve DisassemblyCrankshaft Disassembly Handle RemovalCleaning, Inspection and Repair Assembly K5C2 Control Valve AssemblyK5C2-EX Control Valve Assembly Reduction Gear Assembly Winch Assembly Brake Seal InstallationAutomatic Drum Brake Actuator Assembly Drum AssemblyDrum Brake Assembly FA5 Band Brake ComponentsOperational Test TestingLoad Test FA5 Winch Assembly Drawings Reference Diagram FA5 Winch Drawings and Parts Lists Table of Contents DRUM, Base and Reduction Gear Assembly Drawing Part DRUM, Base and Reduction Gear Assembly Parts ListPart Description Part QtyDrum Assembly Parts List DRUM, Base and Reduction Gear Assembly Parts List CONT’DUpright Assembly Parts List Side Rail Parts ListMuffler Assembly Drawing and Parts List K5B Motor Assembly Drawing K5B Motor Assembly Parts List Disc Brake Assembly Drawing Disc Brake Assembly Parts List Drum Brake Assembly Drawing Part Number Drum Brake Assembly Parts ListParts K5C2 Control Valve Assembly Drawing K5C2 Control Valve Assembly Parts List Part Qty NumberEmergency Stop and Overload K5C2-EX Valve Assembly Drawing Emergency Stop and Overload K5C2-EX Valve Parts List K5B Control Valve Assembly Drawing and Parts List K5C2-SBK Remote Pilot AIR Control Optional Assembly Drawing Remote PilotRemote Pilot AIR Control Optional Assembly Parts List PHS2EPendant without Emergency Stop Remote Pendant Assembly DrawingsPendant with Emergency Stop Description Total Part Remote Pendant Assembly Parts ListPart Qty With E-Stop Dwg. MHP0141 Drum Locking PIN Optional Assembly Drawing and Parts List Number PartDrum Guard Assembly Drawing and Parts List Dwg. MHP1341 Pendant Control Assembly Drawing and Parts List Service Notes Emergency Stop Overload Assembly Drawing Emergency Stop Overload Assembly Parts List Limit Switch Assembly Drawing Limit Switch Assembly Parts List Pilot AIR Valve Plumbing Assembly Drawing Pilot AIR Valve Plumbing Assembly Parts List Tensioning Manifold Assembly Drawing Tensioning Manifold Assembly Parts List Description of Accessory Accessory Part Number Lubricant AIR Preparation Assembly Drawing and Parts ListAccessories LUBRI-LINK-GREENDwg. MHP1676 Kits Description Part KitDisposal Parts Ordering InformationReturn Goods Policy Ingersoll RandService Notes Concealed Loss or Damage WarrantyVisible Loss or Damage Damage Claims
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FA5T, FA5 specifications

The Ingersoll-Rand FA5 and FA5T are cutting-edge air compressor models designed to offer exceptional performance and reliability for a variety of industrial applications. With their robust engineering, these units are ideal for both small-scale and large-scale operations, providing a significant boost to operational efficiency.

One of the main features of the FA5 series is its advanced rotary screw design, which ensures a continuous supply of compressed air while minimizing energy consumption. This energy-efficient design not only reduces operational costs but also makes the models environmentally friendly. The FA5T variant introduces enhanced technology for higher performance, targeting industries that require a greater air flow.

The compressors are equipped with a state-of-the-art microprocessor controller that allows for precise monitoring of system performance. This intelligent controller provides real-time data on operating conditions, such as pressure levels and temperature, allowing operators to ensure optimal performance and preemptively address potential issues.

Another notable characteristic of the FA5 and FA5T is their quiet operation. These compressors incorporate sound-dampening technology, making them suitable for installation in noise-sensitive environments. The reduced noise levels help maintain a comfortable work atmosphere while also adhering to regulatory standards.

The FA5 series features durable construction with high-quality materials that enhance the longevity and reliability of the compressors. The robust design minimizes wear and tear, ensuring that the units remain operational even under demanding conditions. Additionally, maintenance is simplified, thanks to easily accessible components and straightforward service procedures, which help minimize downtime.

The FA5 and FA5T also offer flexibility in installation. Their compact design enables them to fit in limited spaces, making them ideal for various industrial settings. Users appreciate the versatility of these compressors, as they can be integrated into existing systems without significant modifications.

Ingersoll-Rand has incorporated innovative technologies into the FA5 and FA5T, such as variable speed drive capabilities which allow for greater control of output levels. This feature ensures that the compressor operates only as needed, further enhancing energy efficiency.

Overall, the Ingersoll-Rand FA5 and FA5T represent a perfect balance of high performance, energy efficiency, and operational reliability. Their advanced features make them a top choice for industries looking to improve productivity while reducing environmental impact.
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