Ingersoll-Rand FA5T manual Installation, Traceability, Mounting

Page 8

Traceability

Load bearing parts are documented to provide traceability. The documentation includes chemical and physical properties of raw material, heat treating, hardening, tensile and charpy tests as required for the part.

Units with M1, M2 or M3 in the model code have traceable load bearing components.

M1–Material Traceability certificates according to EN 10204 (Ex DIN 50049) 2.2 on load bearing parts. Conformity documents affirm (by manufacturer) that parts are in compliance with requirements of order based on non-specific inspection and testing (i.e. results are typical material properties for these parts).

M2–Material Traceability certificates according to EN 10204 (Ex DIN 50049) 3.1b on load bearing parts. Conformity documents affirm (by a department independent of the manufacturing department) that the actual parts are in compliance with the requirements of the order based on specific inspection and testing (i.e. results are actual material properties for these parts).

M3–Material Traceability certificates according to EN 10204 (Ex DIN 50049) 3.1b on load bearing parts. Conformity documents affirm (by a department independent of the manufacturing department) that the actual parts used in the product are in compliance with the order based on specific inspection and testing (i.e. results are actual material properties for these parts in a finished, as delivered condition).

Components with part numbers ending in CH or CHA are charpy parts for use under extreme cold conditions. Traceability requirements must be stated when reordering these parts for continued certification.

INSTALLATION

Prior to installing winch, carefully inspect it for possible shipping damage.

Winches are supplied fully lubricated from the factory. Before operation check oil levels and adjust as necessary. Use the proper type of oil as recommended in “LUBRICATION” section.

CAUTION

Owners and users are advised to examine specific, local or other regulations, including American Society of Mechanical Engineers Standards and/or OSHA Regulations which may apply to a particular type of use of this product before installing or putting winch to use.

Mounting

Refer to Dwg. MHP0133 and Table 1 on page 8, and Table 2 on page 9.

Care must be taken when moving, positioning or mounting the winch. In most cases, lifting lugs have been provided to assist in handling the winch. If lug locations are improper for your specific installation, great care should be taken to ensure that winch, when lifted, will be properly balanced. Determine weight of your winch by referring to “SPECIFICATIONS” section. Lift winch 3 to 4 inches (75 to 100 mm) off ground.

Verify winch is balanced and secure before continuing lift. Mount winch so axis of drum is horizontal and that motor vent cap is not more than 15° off top vertical center. If winch is to be mounted in an inverted position, motor case must be rotated to position vent cap at top.

1.The winch mounting surface must be flat and of sufficient strength to handle rated load plus weight of winch and attached equipment. An inadequate foundation may cause distortion or twisting of winch uprights and side rails resulting in winch damage.

2.Make sure mounting surface is flat to within 0.005 inch (0.127 mm) per inch of drum length. Shim if necessary. Refer to Table 1.

3.Mounting bolts must be 3/4 inch (18 mm) Grade 8 or better. Use self-locking nuts or nuts with lockwashers.

4.Tighten 3/4 inch (18 mm) mounting bolts evenly and torque to 380 ft lbs (515 Nm) for dry thread fasteners. If fasteners are plated, lubricated or a thread locking compound is used, torque to 280 ft lbs (380 Nm).

5.Maintain a fleet angle between sheave and winch of no more than 1-1/2°. The lead sheave must be on a center line with drum and, for every inch (25 mm) of drum length, be at least 1.6 feet (0.5 metre) from the drum. Refer to Dwg. MHP2123 on page 9.

6.Do not weld any part of winch.

Table 1–Mounting Surface Tolerance

Drum

Mounting Surface Minimum Flatness

Length

 

 

inch

mm

 

12

0.06

1.52

16

0.08

2.03

24

0.12

3.05

30

0.15

3.81

36

0.18

4.57

 

 

 

Winch Bolt Hole Mounting Dimension Drawing

(Dwg. MHP0133)

8

MHD56037 - Edition 5

Image 8
Contents Model FA5 and FA5T Table of Contents Safety Information Safety SummarySafe Operating Instructions 3XX SpecificationsFA5 Performance Graphs FA5 Winch FA5T WinchDescription of Operation FA5 FA5TMounting InstallationTraceability Wire Rope Winch Bolt Hole Mounting DimensionsMinimum and Maximum Wire Rope Size Model Drum Length inchesWire Rope Spooling Spooling Wire Rope onto Winch DrumSafe Installation Procedures Air SupplyMotor Constant Tension optional feature Air Schematic-Emergency Stop and Overload System old styleEmergency Stop and Overload System Components old style Constant Tension ComponentsWinch Controls OperationInitial Operating Checks Underwound Operation optional feature Remote Live Air Throttle optional featureRemote Pilot Pendant Throttle optional feature Winch Mounted Throttle Control Valve Operation old styleRemote Pilot Lever Throttle optional feature Emergency Stop optional featureEmergency Stop and Overload System Pendant Hose and Operating Levers old styleEmergency Stop optional feature Overload DeviceWinch Brakes Winch Overload Device optional featureDrum Locking Pin optional feature Limit Switch optional feature Lubrication Recommended LubricantsComponent Lubrication Interval Lubrication ChecksDisc Brake optional feature Frequent Inspection InspectionRecords and Reports Normal Heavy Severe Periodic InspectionWinches Not in Regular Use Condition Corrective Component Action Inspection and Maintenance ReportTesting Automatic Drum Brake TroubleshootingSymptom Cause Remedy Automatic Disc Brake Maintenance Maintenance IntervalsAdjustments Interval Maintenance CheckOverload Valve Adjustment new style Overload Valve Adjustment optional feature Old styleOverload Valve Adjustment old style Limit Switch Adjustment optional featureDisassembly Manual or Automatic Drum Brake Disassembly Reduction Gear DisassemblyK5C2 Control Valve Disassembly Crankshaft DisassemblyControl Valve Removal and Replacement Handle RemovalCleaning, Inspection and Repair Assembly K5C2 Control Valve AssemblyK5C2-EX Control Valve Assembly Reduction Gear Assembly Winch Assembly Brake Seal InstallationDrum Assembly Drum Brake AssemblyAutomatic Drum Brake Actuator Assembly FA5 Band Brake ComponentsLoad Test TestingOperational Test FA5 Winch Assembly Drawings Reference Diagram FA5 Winch Drawings and Parts Lists Table of Contents DRUM, Base and Reduction Gear Assembly Drawing DRUM, Base and Reduction Gear Assembly Parts List Part DescriptionPart Part QtyDRUM, Base and Reduction Gear Assembly Parts List CONT’D Upright Assembly Parts ListDrum Assembly Parts List Side Rail Parts ListMuffler Assembly Drawing and Parts List K5B Motor Assembly Drawing K5B Motor Assembly Parts List Disc Brake Assembly Drawing Disc Brake Assembly Parts List Drum Brake Assembly Drawing Parts Drum Brake Assembly Parts ListPart Number K5C2 Control Valve Assembly Drawing K5C2 Control Valve Assembly Parts List Part Qty NumberEmergency Stop and Overload K5C2-EX Valve Assembly Drawing Emergency Stop and Overload K5C2-EX Valve Parts List K5B Control Valve Assembly Drawing and Parts List K5C2-SBK Remote Pilot AIR Control Optional Assembly Drawing Remote PilotRemote Pilot AIR Control Optional Assembly Parts List PHS2EPendant with Emergency Stop Remote Pendant Assembly DrawingsPendant without Emergency Stop Part Qty With E-Stop Remote Pendant Assembly Parts ListDescription Total Part Dwg. MHP0141 Drum Locking PIN Optional Assembly Drawing and Parts List Number PartDrum Guard Assembly Drawing and Parts List Dwg. MHP1341 Pendant Control Assembly Drawing and Parts List Service Notes Emergency Stop Overload Assembly Drawing Emergency Stop Overload Assembly Parts List Limit Switch Assembly Drawing Limit Switch Assembly Parts List Pilot AIR Valve Plumbing Assembly Drawing Pilot AIR Valve Plumbing Assembly Parts List Tensioning Manifold Assembly Drawing Tensioning Manifold Assembly Parts List AIR Preparation Assembly Drawing and Parts List AccessoriesDescription of Accessory Accessory Part Number Lubricant LUBRI-LINK-GREENDwg. MHP1676 Kits Description Part KitParts Ordering Information Return Goods PolicyDisposal Ingersoll RandService Notes Warranty Visible Loss or DamageConcealed Loss or Damage Damage Claims
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FA5T, FA5 specifications

The Ingersoll-Rand FA5 and FA5T are cutting-edge air compressor models designed to offer exceptional performance and reliability for a variety of industrial applications. With their robust engineering, these units are ideal for both small-scale and large-scale operations, providing a significant boost to operational efficiency.

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The FA5 series features durable construction with high-quality materials that enhance the longevity and reliability of the compressors. The robust design minimizes wear and tear, ensuring that the units remain operational even under demanding conditions. Additionally, maintenance is simplified, thanks to easily accessible components and straightforward service procedures, which help minimize downtime.

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Overall, the Ingersoll-Rand FA5 and FA5T represent a perfect balance of high performance, energy efficiency, and operational reliability. Their advanced features make them a top choice for industries looking to improve productivity while reducing environmental impact.