Ingersoll-Rand manual Description of Operation, FA5 FA5T

Page 7

General Specifications:

 

 

Model

 

 

FA5

FA5T

 

 

 

 

 

 

 

 

 

 

 

Rated Operating Pressure

 

 

90 psig (6.3 bar)

 

Air System

 

 

 

 

 

 

Air Consumption

700 scfm

 

20 cu.m/min.

700 scfm

20 cu.m/min.

 

(at rated pressure and load)

 

 

 

 

 

 

 

 

Full Drum Line Pull

11,000 lbs

 

4,490 kgs

8,400 lbs

3,810 kgs

Rated Performance

Mid Drum Line Speed

65 fpm

 

20 m/min.

80 fpm

24 m/min.

Max Stall Pull - 1st Layer

24,000 lbs

 

10,886 kgs

24,000 lbs

10,886 kgs

(at rated pressure / volume)

 

FA5-24MX1 Ship Weight

1,920 lbs

 

873 kgs

- - -

- - -

 

 

 

FA5T-24MX1 Ship Weight

- - -

 

- - -

2,115 lbs

961 kgs

Air Motor Pipe Inlet Size

1.25 inch

 

32 mm

1.25 inch

32 mm

Minimum Air System Hose Size

1.5 inch

 

38 mm

1.5 inch

38 mm

Drum Barrel Diameter

15 inches

 

381 mm

15 inches

381mm

Drum Flange Diameter

27.25 inches

 

692 mm

35.25 inches

895 mm

 

Drum Length (inches)

 

 

Wire Rope Diameter

 

 

 

 

 

 

 

 

0.625 inch

 

16 mm

 

 

 

 

 

 

 

 

12

874 ft

 

266 m

0.625 inch (16 mm) diameter

 

16

1181 ft

 

360 m

wire rope not recommended for

 

24 (Standard)

1795 ft

 

547 m

use on FA5T winches.

 

 

 

 

 

30

2256 ft

 

688 m

 

 

 

 

0.75 inch

 

18 mm

0.75 inch

18 mm

* Drum Wire Rope

12

550 ft

 

168 m

1240 ft

378 m

16

746 ft

 

227 m

1681 ft

512 m

Storage Capacity

 

24 (Standard)

1138 ft

 

347 m

2564 ft

782 m

(feet / metres)

 

 

30

1431 ft

 

436 m

3225 ft

983 m

 

36 (Tall flange only)

- - -

 

- - -

3887 ft

1185 m

 

 

0.875 inch

 

20 mm

0.875 inch

20 mm

 

12

400 ft

 

122 m

886 ft

270 m

 

16

544 ft

 

166 m

1204 ft

367 m

 

24 (Standard)

832 ft

 

254 m

1841 ft

561 m

 

30

1047 ft

 

319 m

2318 ft

706 m

 

36 (Tall flange only)

- - -

 

- - -

2796 ft

852 m

 

 

 

 

 

 

 

*Wire rope storage capacity based on wire rope top layer located a minimum of 1/2 inch (13 mm) below drum flange and meets ASME B30.7. The wire rope storage capacities listed may vary from figures stated elsewhere.

Description of Operation

FA5 winches are air powered, planetary geared units designed for lifting and pulling applications. FA5 winches are available with either an internal automatic disc brake, a manual or automatic band brake, or a combination of both.

The output from an externally mounted piston air motor is transmitted through a coupling and shaft to the planetary reduction gear assembly.

The output from planetary reduction gear assembly is connected to the wire rope drum through the output shaft.

FA5 winches can be provided with an optional disc brake assembly consisting of friction plates splined to a hub which in turn is connected to the drive shaft from the air motor. Brake friction plates are clamped to the drum shaft through a spring applied piston. The brake remains applied until the winch control valve is operated and winch payout or haul-in occurs. Air is introduced into the brake piston chamber, which is formed between brake piston and brake housing, causing the brake piston to react, compressing brake springs and releasing friction plates allowing motor shaft to rotate. A power failure or sudden loss of air will immediately cause the spring applied brake to engage.

The drum band brake operates by applying a friction force between drum brake band and winch drum. The manual brake requires an operator to engage and disengage brake using a lever located on top of brake band. The automatic drum band brake operation is similar to disc brake operation; they are both fully disengaged in the haul-in and payout direction.

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Contents Model FA5 and FA5T Table of Contents Safety Summary Safety InformationSafe Operating Instructions FA5 Specifications3XX FA5T Winch Performance Graphs FA5 WinchFA5 FA5T Description of OperationTraceability InstallationMounting Drum Length inches Wire RopeWinch Bolt Hole Mounting Dimensions Minimum and Maximum Wire Rope Size ModelAir Supply Wire Rope SpoolingSpooling Wire Rope onto Winch Drum Safe Installation ProceduresMotor Constant Tension Components Constant Tension optional featureAir Schematic-Emergency Stop and Overload System old style Emergency Stop and Overload System Components old styleInitial Operating Checks OperationWinch Controls Winch Mounted Throttle Control Valve Operation old style Underwound Operation optional featureRemote Live Air Throttle optional feature Remote Pilot Pendant Throttle optional featurePendant Hose and Operating Levers old style Remote Pilot Lever Throttle optional featureEmergency Stop optional feature Emergency Stop and Overload SystemOverload Device Emergency Stop optional featureDrum Locking Pin optional feature Winch Overload Device optional featureWinch Brakes Limit Switch optional feature Interval Lubrication Checks LubricationRecommended Lubricants Component LubricationDisc Brake optional feature Records and Reports InspectionFrequent Inspection Winches Not in Regular Use Periodic InspectionNormal Heavy Severe Testing Inspection and Maintenance ReportCondition Corrective Component Action Symptom Cause Remedy TroubleshootingAutomatic Drum Brake Automatic Disc Brake Interval Maintenance Check MaintenanceMaintenance Intervals AdjustmentsLimit Switch Adjustment optional feature Overload Valve Adjustment new styleOverload Valve Adjustment optional feature Old style Overload Valve Adjustment old styleDisassembly Reduction Gear Disassembly Manual or Automatic Drum Brake DisassemblyHandle Removal K5C2 Control Valve DisassemblyCrankshaft Disassembly Control Valve Removal and ReplacementCleaning, Inspection and Repair K5C2 Control Valve Assembly AssemblyK5C2-EX Control Valve Assembly Reduction Gear Assembly Brake Seal Installation Winch AssemblyFA5 Band Brake Components Drum AssemblyDrum Brake Assembly Automatic Drum Brake Actuator AssemblyOperational Test TestingLoad Test FA5 Winch Assembly Drawings Reference Diagram FA5 Winch Drawings and Parts Lists Table of Contents DRUM, Base and Reduction Gear Assembly Drawing Part Qty DRUM, Base and Reduction Gear Assembly Parts ListPart Description PartSide Rail Parts List DRUM, Base and Reduction Gear Assembly Parts List CONT’DUpright Assembly Parts List Drum Assembly Parts ListMuffler Assembly Drawing and Parts List K5B Motor Assembly Drawing K5B Motor Assembly Parts List Disc Brake Assembly Drawing Disc Brake Assembly Parts List Drum Brake Assembly Drawing Part Number Drum Brake Assembly Parts ListParts K5C2 Control Valve Assembly Drawing Part Qty Number K5C2 Control Valve Assembly Parts ListEmergency Stop and Overload K5C2-EX Valve Assembly Drawing Emergency Stop and Overload K5C2-EX Valve Parts List K5B Control Valve Assembly Drawing and Parts List K5C2-SBK Remote Pilot Remote Pilot AIR Control Optional Assembly DrawingPHS2E Remote Pilot AIR Control Optional Assembly Parts ListPendant without Emergency Stop Remote Pendant Assembly DrawingsPendant with Emergency Stop Description Total Part Remote Pendant Assembly Parts ListPart Qty With E-Stop Dwg. MHP0141 Number Part Drum Locking PIN Optional Assembly Drawing and Parts ListDrum Guard Assembly Drawing and Parts List Dwg. MHP1341 Pendant Control Assembly Drawing and Parts List Service Notes Emergency Stop Overload Assembly Drawing Emergency Stop Overload Assembly Parts List Limit Switch Assembly Drawing Limit Switch Assembly Parts List Pilot AIR Valve Plumbing Assembly Drawing Pilot AIR Valve Plumbing Assembly Parts List Tensioning Manifold Assembly Drawing Tensioning Manifold Assembly Parts List LUBRI-LINK-GREEN AIR Preparation Assembly Drawing and Parts ListAccessories Description of Accessory Accessory Part Number LubricantDwg. MHP1676 Description Part Kit KitsIngersoll Rand Parts Ordering InformationReturn Goods Policy DisposalService Notes Damage Claims WarrantyVisible Loss or Damage Concealed Loss or Damage
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Manual 61 pages 8.29 Kb

FA5T, FA5 specifications

The Ingersoll-Rand FA5 and FA5T are cutting-edge air compressor models designed to offer exceptional performance and reliability for a variety of industrial applications. With their robust engineering, these units are ideal for both small-scale and large-scale operations, providing a significant boost to operational efficiency.

One of the main features of the FA5 series is its advanced rotary screw design, which ensures a continuous supply of compressed air while minimizing energy consumption. This energy-efficient design not only reduces operational costs but also makes the models environmentally friendly. The FA5T variant introduces enhanced technology for higher performance, targeting industries that require a greater air flow.

The compressors are equipped with a state-of-the-art microprocessor controller that allows for precise monitoring of system performance. This intelligent controller provides real-time data on operating conditions, such as pressure levels and temperature, allowing operators to ensure optimal performance and preemptively address potential issues.

Another notable characteristic of the FA5 and FA5T is their quiet operation. These compressors incorporate sound-dampening technology, making them suitable for installation in noise-sensitive environments. The reduced noise levels help maintain a comfortable work atmosphere while also adhering to regulatory standards.

The FA5 series features durable construction with high-quality materials that enhance the longevity and reliability of the compressors. The robust design minimizes wear and tear, ensuring that the units remain operational even under demanding conditions. Additionally, maintenance is simplified, thanks to easily accessible components and straightforward service procedures, which help minimize downtime.

The FA5 and FA5T also offer flexibility in installation. Their compact design enables them to fit in limited spaces, making them ideal for various industrial settings. Users appreciate the versatility of these compressors, as they can be integrated into existing systems without significant modifications.

Ingersoll-Rand has incorporated innovative technologies into the FA5 and FA5T, such as variable speed drive capabilities which allow for greater control of output levels. This feature ensures that the compressor operates only as needed, further enhancing energy efficiency.

Overall, the Ingersoll-Rand FA5 and FA5T represent a perfect balance of high performance, energy efficiency, and operational reliability. Their advanced features make them a top choice for industries looking to improve productivity while reducing environmental impact.