Ingersoll-Rand FA5T manual Kits, Description Part Kit

Page 76

KITS

 

 

 

Description

Part

of Kit

Number

Automatic Brake Kit (converts manual band brake to automatic band brake). Refer to Dwg. MHP0153on

FA5-ABK

page 48; includes items 102, 105 through 115, 117 through 120, 129 and 134.

 

Disc Brake Kit (adds disc brake to winch). Refer to Dwgs. MHP0152on page 46 and MHP0157on page 40;

FA5-DBRK

includes items 1, 7–12, 16–32, 34–38)

 

Full Flow Remote Control Kit (converts winch live air control valve to remote control)

 

Refer to Dwgs. MHP2092on page 55 and MHP0165on page 54; includes items 113, 115, 253, 318, and 321–324.

 

 

 

with 10 feet (3.05 metres) hose

19999-1S

 

 

with 20 feet (6.1 metres) hose

19999-2S

 

 

Pendant Control Kit (converts winch live air control to pendant control). Refer to Dwg. MHP0167on page 56; includes all items, except 348, 357 and 358.

 

with 10 feet (3.05 metres) pendant hose

 

FA-PRC

 

 

 

 

 

 

 

 

with 20 feet (6.1 metres) pendant hose

 

FA-PRC-20

 

 

 

 

 

 

 

 

with 30 feet (9.15 metres) pendant hose

 

FA-PRC-30

 

 

 

 

 

 

 

 

with 40 feet (12.1 metres) pendant hose

 

FA-PRC-40

 

 

 

 

 

 

Limit Switch Kit (adds limit and controls to winch) Refer to Dwgs. MHP1679on page 70 and MHP2027on

 

FA5-LSK

page 68.

 

 

 

 

 

 

 

 

K5C2-X and K5C2-EX Control Valve Service Kits

 

 

 

 

 

 

 

 

 

 

 

 

Item

 

Kit Description

 

Total

 

Part

 

No.

 

 

Qty

 

Number

 

 

 

 

 

 

 

 

 

 

 

 

 

780

 

K5C2 Control Valve Service Kit (includes items 904, 907, 918, 921, 923, 941, 942 and 946)

 

1

 

27240

 

930

 

Handle Assembly Kit (includes items 901, 902, 930 through 935)

 

1

 

27239

 

 

 

 

 

 

 

 

 

784

 

Reverse Valve Kit (includes items 943 and 956)

 

1

 

27925-SX

 

 

 

 

 

 

 

 

786

 

Overload Valve Service Kit

 

1

 

27995-X

788

 

Emergency Stop Service Kit*

 

1

 

27994-X

 

789

 

Emergency Stop Kit (Optional Feature)*

 

1

 

28026

 

 

 

 

 

 

 

 

 

910

 

Pilot Valve Assembly Kit

 

 

 

28696

 

 

 

 

 

 

 

 

 

922

 

Piston Kit

 

1

 

28735-S

 

 

 

 

 

 

 

 

 

939

 

Seal Bracket Kit (includes items 901, 902, 924, 925, 935, 937-939, 941 and 942

 

1

 

28733-S

 

 

 

 

 

 

 

 

*

Recommend spare for one winch, two years of normal service.

Kits can be installed to new style control valve.

Items not illustrated

76

MHD56037 - Edition 5

Image 76
Contents Model FA5 and FA5T Table of Contents Safety Information Safety SummarySafe Operating Instructions FA5 Specifications3XX Performance Graphs FA5 Winch FA5T WinchDescription of Operation FA5 FA5TTraceability InstallationMounting Wire Rope Winch Bolt Hole Mounting DimensionsMinimum and Maximum Wire Rope Size Model Drum Length inchesWire Rope Spooling Spooling Wire Rope onto Winch DrumSafe Installation Procedures Air SupplyMotor Constant Tension optional feature Air Schematic-Emergency Stop and Overload System old styleEmergency Stop and Overload System Components old style Constant Tension ComponentsInitial Operating Checks OperationWinch Controls Underwound Operation optional feature Remote Live Air Throttle optional featureRemote Pilot Pendant Throttle optional feature Winch Mounted Throttle Control Valve Operation old styleRemote Pilot Lever Throttle optional feature Emergency Stop optional featureEmergency Stop and Overload System Pendant Hose and Operating Levers old styleEmergency Stop optional feature Overload DeviceDrum Locking Pin optional feature Winch Overload Device optional featureWinch Brakes Limit Switch optional feature Lubrication Recommended LubricantsComponent Lubrication Interval Lubrication ChecksDisc Brake optional feature Records and Reports InspectionFrequent Inspection Winches Not in Regular Use Periodic InspectionNormal Heavy Severe Testing Inspection and Maintenance ReportCondition Corrective Component Action Symptom Cause Remedy TroubleshootingAutomatic Drum Brake Automatic Disc Brake Maintenance Maintenance IntervalsAdjustments Interval Maintenance CheckOverload Valve Adjustment new style Overload Valve Adjustment optional feature Old styleOverload Valve Adjustment old style Limit Switch Adjustment optional featureDisassembly Manual or Automatic Drum Brake Disassembly Reduction Gear DisassemblyK5C2 Control Valve Disassembly Crankshaft DisassemblyControl Valve Removal and Replacement Handle RemovalCleaning, Inspection and Repair Assembly K5C2 Control Valve AssemblyK5C2-EX Control Valve Assembly Reduction Gear Assembly Winch Assembly Brake Seal InstallationDrum Assembly Drum Brake AssemblyAutomatic Drum Brake Actuator Assembly FA5 Band Brake ComponentsOperational Test TestingLoad Test FA5 Winch Assembly Drawings Reference Diagram FA5 Winch Drawings and Parts Lists Table of Contents DRUM, Base and Reduction Gear Assembly Drawing DRUM, Base and Reduction Gear Assembly Parts List Part DescriptionPart Part QtyDRUM, Base and Reduction Gear Assembly Parts List CONT’D Upright Assembly Parts ListDrum Assembly Parts List Side Rail Parts ListMuffler Assembly Drawing and Parts List K5B Motor Assembly Drawing K5B Motor Assembly Parts List Disc Brake Assembly Drawing Disc Brake Assembly Parts List Drum Brake Assembly Drawing Part Number Drum Brake Assembly Parts ListParts K5C2 Control Valve Assembly Drawing K5C2 Control Valve Assembly Parts List Part Qty NumberEmergency Stop and Overload K5C2-EX Valve Assembly Drawing Emergency Stop and Overload K5C2-EX Valve Parts List K5B Control Valve Assembly Drawing and Parts List K5C2-SBK Remote Pilot AIR Control Optional Assembly Drawing Remote PilotRemote Pilot AIR Control Optional Assembly Parts List PHS2EPendant without Emergency Stop Remote Pendant Assembly DrawingsPendant with Emergency Stop Description Total Part Remote Pendant Assembly Parts ListPart Qty With E-Stop Dwg. MHP0141 Drum Locking PIN Optional Assembly Drawing and Parts List Number PartDrum Guard Assembly Drawing and Parts List Dwg. MHP1341 Pendant Control Assembly Drawing and Parts List Service Notes Emergency Stop Overload Assembly Drawing Emergency Stop Overload Assembly Parts List Limit Switch Assembly Drawing Limit Switch Assembly Parts List Pilot AIR Valve Plumbing Assembly Drawing Pilot AIR Valve Plumbing Assembly Parts List Tensioning Manifold Assembly Drawing Tensioning Manifold Assembly Parts List AIR Preparation Assembly Drawing and Parts List AccessoriesDescription of Accessory Accessory Part Number Lubricant LUBRI-LINK-GREENDwg. MHP1676 Kits Description Part KitParts Ordering Information Return Goods PolicyDisposal Ingersoll RandService Notes Warranty Visible Loss or DamageConcealed Loss or Damage Damage Claims
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Manual 61 pages 8.29 Kb

FA5T, FA5 specifications

The Ingersoll-Rand FA5 and FA5T are cutting-edge air compressor models designed to offer exceptional performance and reliability for a variety of industrial applications. With their robust engineering, these units are ideal for both small-scale and large-scale operations, providing a significant boost to operational efficiency.

One of the main features of the FA5 series is its advanced rotary screw design, which ensures a continuous supply of compressed air while minimizing energy consumption. This energy-efficient design not only reduces operational costs but also makes the models environmentally friendly. The FA5T variant introduces enhanced technology for higher performance, targeting industries that require a greater air flow.

The compressors are equipped with a state-of-the-art microprocessor controller that allows for precise monitoring of system performance. This intelligent controller provides real-time data on operating conditions, such as pressure levels and temperature, allowing operators to ensure optimal performance and preemptively address potential issues.

Another notable characteristic of the FA5 and FA5T is their quiet operation. These compressors incorporate sound-dampening technology, making them suitable for installation in noise-sensitive environments. The reduced noise levels help maintain a comfortable work atmosphere while also adhering to regulatory standards.

The FA5 series features durable construction with high-quality materials that enhance the longevity and reliability of the compressors. The robust design minimizes wear and tear, ensuring that the units remain operational even under demanding conditions. Additionally, maintenance is simplified, thanks to easily accessible components and straightforward service procedures, which help minimize downtime.

The FA5 and FA5T also offer flexibility in installation. Their compact design enables them to fit in limited spaces, making them ideal for various industrial settings. Users appreciate the versatility of these compressors, as they can be integrated into existing systems without significant modifications.

Ingersoll-Rand has incorporated innovative technologies into the FA5 and FA5T, such as variable speed drive capabilities which allow for greater control of output levels. This feature ensures that the compressor operates only as needed, further enhancing energy efficiency.

Overall, the Ingersoll-Rand FA5 and FA5T represent a perfect balance of high performance, energy efficiency, and operational reliability. Their advanced features make them a top choice for industries looking to improve productivity while reducing environmental impact.