Ingersoll-Rand FA5T Overload Valve Adjustment new style, Overload Valve Adjustment old style

Page 27

3.Rotating adjustment screw counterclockwise will decrease pressure required to activate overload valve.

Overload Valve Adjustment (new style)

(Dwg. MHP2216)

Overload Valve Adjustment (optional feature)

old style

Refer to Dwg. MHP1678 on page 27.

Adjust overload valve by turning adjustment screw located at bottom of valve.

Rotating screw clockwise will increase pressure required to activate shutoff valve.

WARNING

•This adjustment can cause overload device to NOT activate before winch’s safety limit is exceeded. This procedure should only be done by personnel trained in testing and servicing this winch.

Rotating adjustment screw counterclockwise will decrease pressure required to activate shut off valve.

Checking Overload Valve Setting:

1.Attach load line to a load that is calibrated to 150% of the maximum load for which winch is rated. Move control lever to haul-in position. If winch lifts load, adjust screw as described below.

Setting the Overload:

1.Attach load line to a load that is calibrated to 150% of winch rated capacity.

2.When control lever is moved to haul-in position, overload valve should activate shut off valve. Reset emergency stop valve, valve is adjusted.

3.If winch lifts load, lower load. Turn adjustment screw counterclockwise in ¼ turn increments until shut off valve is activated. After each ¼ turn, retest winch.

Overload Valve Adjustment (old style)

(Dwg. MHP1678)

Limit Switch Adjustment (optional feature)

(Dwg. MHP0607)

To set winch maximum wire rope payout limit switch:

1.Remove access plate from top of limit switch.

2.Loosen blue setscrew in center of limit switch, below access cover.

3.Position winch wire rope at desired payout position.

4.Rotate left cam adjustment screw counterclockwise until it fully activates cutoff valve, causing system air to vent. 2¾ turns of the cam adjustment screw are required for each full cam revolution.

5.Hold cam adjustment screw in position (venting air) and tighten blue setscrew to lock cam in place.

6.If required, adjust haul-in limit switch. Test winch set points by operating winch through three complete cycles to ensure consistent limit switch operation within +/- 2 feet (2/3 metre) of set points.

7.Install access cover when final adjustments are complete.

To set winch maximum wire rope haul-in limit switch:

1.Remove access plate from top of limit switch.

2.Loosen red setscrew in center of limit switch, below access cover.

3.Position winch wire rope at desired switch activation position.

4.Rotate right cam adjustment screw clockwise until it fully activates cutoff valve, causing system air to vent. 2¾ turns of cam adjustment screw are required for each full cam revolution.

MHD56037 - Edition 5

27

Page 26 Page 28
Image 27
Page 26 Page 28
Contents Model FA5 and FA5T Table of Contents Safety Summary Safety InformationSafe Operating Instructions Specifications FA53XX FA5T Winch Performance Graphs FA5 WinchFA5 FA5T Description of OperationInstallation TraceabilityMounting Drum Length inches Wire RopeWinch Bolt Hole Mounting Dimensions Minimum and Maximum Wire Rope Size ModelAir Supply Wire Rope SpoolingSpooling Wire Rope onto Winch Drum Safe Installation ProceduresMotor Constant Tension Components Constant Tension optional featureAir Schematic-Emergency Stop and Overload System old style Emergency Stop and Overload System Components old styleOperation Initial Operating ChecksWinch Controls Winch Mounted Throttle Control Valve Operation old style Underwound Operation optional featureRemote Live Air Throttle optional feature Remote Pilot Pendant Throttle optional featurePendant Hose and Operating Levers old style Remote Pilot Lever Throttle optional featureEmergency Stop optional feature Emergency Stop and Overload SystemOverload Device Emergency Stop optional featureWinch Overload Device optional feature Drum Locking Pin optional featureWinch Brakes Limit Switch optional feature Interval Lubrication Checks LubricationRecommended Lubricants Component LubricationDisc Brake optional feature Inspection Records and ReportsFrequent Inspection Periodic Inspection Winches Not in Regular UseNormal Heavy Severe Inspection and Maintenance Report TestingCondition Corrective Component Action Troubleshooting Symptom Cause RemedyAutomatic Drum Brake Automatic Disc Brake Interval Maintenance Check MaintenanceMaintenance Intervals AdjustmentsLimit Switch Adjustment optional feature Overload Valve Adjustment new styleOverload Valve Adjustment optional feature Old style Overload Valve Adjustment old styleDisassembly Reduction Gear Disassembly Manual or Automatic Drum Brake DisassemblyHandle Removal K5C2 Control Valve DisassemblyCrankshaft Disassembly Control Valve Removal and ReplacementCleaning, Inspection and Repair K5C2 Control Valve Assembly AssemblyK5C2-EX Control Valve Assembly Reduction Gear Assembly Brake Seal Installation Winch AssemblyFA5 Band Brake Components Drum AssemblyDrum Brake Assembly Automatic Drum Brake Actuator AssemblyTesting Operational TestLoad Test FA5 Winch Assembly Drawings Reference Diagram FA5 Winch Drawings and Parts Lists Table of Contents DRUM, Base and Reduction Gear Assembly Drawing Part Qty DRUM, Base and Reduction Gear Assembly Parts ListPart Description PartSide Rail Parts List DRUM, Base and Reduction Gear Assembly Parts List CONT’DUpright Assembly Parts List Drum Assembly Parts ListMuffler Assembly Drawing and Parts List K5B Motor Assembly Drawing K5B Motor Assembly Parts List Disc Brake Assembly Drawing Disc Brake Assembly Parts List Drum Brake Assembly Drawing Drum Brake Assembly Parts List Part NumberParts K5C2 Control Valve Assembly Drawing Part Qty Number K5C2 Control Valve Assembly Parts ListEmergency Stop and Overload K5C2-EX Valve Assembly Drawing Emergency Stop and Overload K5C2-EX Valve Parts List K5B Control Valve Assembly Drawing and Parts List K5C2-SBK Remote Pilot Remote Pilot AIR Control Optional Assembly DrawingPHS2E Remote Pilot AIR Control Optional Assembly Parts ListRemote Pendant Assembly Drawings Pendant without Emergency StopPendant with Emergency Stop Remote Pendant Assembly Parts List Description Total PartPart Qty With E-Stop Dwg. MHP0141 Number Part Drum Locking PIN Optional Assembly Drawing and Parts ListDrum Guard Assembly Drawing and Parts List Dwg. MHP1341 Pendant Control Assembly Drawing and Parts List Service Notes Emergency Stop Overload Assembly Drawing Emergency Stop Overload Assembly Parts List Limit Switch Assembly Drawing Limit Switch Assembly Parts List Pilot AIR Valve Plumbing Assembly Drawing Pilot AIR Valve Plumbing Assembly Parts List Tensioning Manifold Assembly Drawing Tensioning Manifold Assembly Parts List LUBRI-LINK-GREEN AIR Preparation Assembly Drawing and Parts ListAccessories Description of Accessory Accessory Part Number LubricantDwg. MHP1676 Description Part Kit KitsIngersoll Rand Parts Ordering InformationReturn Goods Policy DisposalService Notes Damage Claims WarrantyVisible Loss or Damage Concealed Loss or Damage
Related manuals
Manual 61 pages 8.29 Kb

FA5T, FA5 specifications

The Ingersoll-Rand FA5 and FA5T are cutting-edge air compressor models designed to offer exceptional performance and reliability for a variety of industrial applications. With their robust engineering, these units are ideal for both small-scale and large-scale operations, providing a significant boost to operational efficiency.

One of the main features of the FA5 series is its advanced rotary screw design, which ensures a continuous supply of compressed air while minimizing energy consumption. This energy-efficient design not only reduces operational costs but also makes the models environmentally friendly. The FA5T variant introduces enhanced technology for higher performance, targeting industries that require a greater air flow.

The compressors are equipped with a state-of-the-art microprocessor controller that allows for precise monitoring of system performance. This intelligent controller provides real-time data on operating conditions, such as pressure levels and temperature, allowing operators to ensure optimal performance and preemptively address potential issues.

Another notable characteristic of the FA5 and FA5T is their quiet operation. These compressors incorporate sound-dampening technology, making them suitable for installation in noise-sensitive environments. The reduced noise levels help maintain a comfortable work atmosphere while also adhering to regulatory standards.

The FA5 series features durable construction with high-quality materials that enhance the longevity and reliability of the compressors. The robust design minimizes wear and tear, ensuring that the units remain operational even under demanding conditions. Additionally, maintenance is simplified, thanks to easily accessible components and straightforward service procedures, which help minimize downtime.

The FA5 and FA5T also offer flexibility in installation. Their compact design enables them to fit in limited spaces, making them ideal for various industrial settings. Users appreciate the versatility of these compressors, as they can be integrated into existing systems without significant modifications.

Ingersoll-Rand has incorporated innovative technologies into the FA5 and FA5T, such as variable speed drive capabilities which allow for greater control of output levels. This feature ensures that the compressor operates only as needed, further enhancing energy efficiency.

Overall, the Ingersoll-Rand FA5 and FA5T represent a perfect balance of high performance, energy efficiency, and operational reliability. Their advanced features make them a top choice for industries looking to improve productivity while reducing environmental impact.
Top Page Image Contents