Ingersoll-Rand FA5T manual K5B Motor Assembly Parts List

Page 45

K5B MOTOR ASSEMBLY PARTS LIST

Item

Description

Total

Part

Item

Description

Total

Part

No.

of Part

Qty

Number

No.

of Part

Qty

Number

 

Motor Assembly

 

 

230

Oil Slinger

1

K5B-540

199

with Control Valve *

1

K5B-546M-S

231

Crank Assembly

1

K5B-A516

 

without Control Valve *

K5B-546LM-S

232

Sleeve

1

K5B-519

 

 

1

Capscrew

5

51471

233

Bushing

1

K5B-511

2

Oil Seal †

1

51873

234

Connecting Rod Ring

1

K5B-510

3

Lockwasher

10

50181

235

Lock Pin

1

HU-520

4

Capscrew

10

52379

236

Cotter Pin

1

53456

15

Seal Adapter †

1

16354

237

Pin Nut

1

D02-394

96

Lockwasher

6

50200

240

Roll Pin

1

54257

200

Capscrew

20

52317

243

Gasket

2

K5B-928

201

Cylinder Head

5

K5B-H505

244

‘O’ Ring

1

20A11CM248

202

Compression Ring

1 Set

K5B546-KRING

246

Grease Fitting

1

53095

203

Wrist Pin

5

HU-514A

247

Rotary Valve Housing

1

K5B-545

204

Piston

5

††

248

Gasket

1

K5B-547

205

Retainer Ring

10

902A45-632

250

Rotary Valve Assembly

1

K5B-526EQ-RS

206

Connecting Rod

5

K5B-509

251

Seal Ring Assembly

1 set

K5B-607A

207

Oil Ring

Refer

to Item 202

252

Bearing

1

50138

208

Cylinder Liner

5

K5B-L505-47

253

Exhaust Flange Round

1

KK5B-276M

209

Head Gasket

1 Set

K5B-507-5

254

Exhaust Flange

1

K5B-276

210

Vent Cap Assembly

1

26604

255

Capscrew

2

54610

213

Eye Bolt

2

KU-888

257

Capscrew

4

51766

214

Pipe Plug

1

71263297

317

Gasket

1

K5B-275

216

Mounting Flange

1

K5B-502A

 

Valve Assembly K5B

 

Not available

 

 

 

 

 

 

Order K5C2-X

217

Motor Housing

1

K5B-501A

900

1

 

225

Pipe Plug (Drain)

3

54912

 

Valve Assembly K5C

 

K5C2-X

226

Gasket

1

K5B-592

946

Gasket

1 set

27115

228

Bearing

2

51066

949

Washer

4

71376370

229

Button Head Screw

5

K5B-541

951

Capscrew

4

71369276

Recommended spare for one winch, 2 years of normal operation.

*K5B-546 with K5B-REMOTE valve includes items 1, 3, 4, 96, 200 through 252, 254, 255, 257, 260 and 317.

*K5B-546 with K5C valve includes items 1, 3, 4, 96, 200 through 253, 260 and 812.

*K5B-546L includes items 1, 3, 4, 200 through 247, 251, 252 and 253.

When ordering Motor Assembly, also order Oil Seal (2) and Seal Adapter (15). †† Parts not sold separately. Refer to “K5B Motor Assembly Kit List”

K5B Motor Assembly Kit List:

Item

Description

Total

Part

No.

of Part

Qty

Number

 

 

 

 

231

Crank Assembly (Includes items 206 and 228 through 240)

1

K5B-A516

 

 

 

 

250

Rotary Valve Assembly (includes items 251 and 252)

1

K5B-526EQ-RS

 

 

 

 

261

Piston Assembly (Includes items 202 through 205 and item 207)

1

K5B-A513-47

 

 

 

 

---

Motor Gasket Kit (includes items 209, 226, 243, 244 and 248)

1

26823

 

 

 

 

---

Air Motor Service Kit (includes items 3, 4, 200, 202, 207-209, 226, 243, 244, and 251

1

71390181

 

 

 

 

MHD56037 - Edition 5

45

Image 45
Contents Model FA5 and FA5T Table of Contents Safety Summary Safety InformationSafe Operating Instructions Specifications FA53XX FA5T Winch Performance Graphs FA5 WinchFA5 FA5T Description of OperationInstallation TraceabilityMounting Winch Bolt Hole Mounting Dimensions Wire RopeMinimum and Maximum Wire Rope Size Model Drum Length inchesSpooling Wire Rope onto Winch Drum Wire Rope SpoolingSafe Installation Procedures Air SupplyMotor Air Schematic-Emergency Stop and Overload System old style Constant Tension optional featureEmergency Stop and Overload System Components old style Constant Tension ComponentsOperation Initial Operating ChecksWinch Controls Remote Live Air Throttle optional feature Underwound Operation optional featureRemote Pilot Pendant Throttle optional feature Winch Mounted Throttle Control Valve Operation old styleEmergency Stop optional feature Remote Pilot Lever Throttle optional featureEmergency Stop and Overload System Pendant Hose and Operating Levers old styleOverload Device Emergency Stop optional featureWinch Overload Device optional feature Drum Locking Pin optional featureWinch Brakes Limit Switch optional feature Recommended Lubricants LubricationComponent Lubrication Interval Lubrication ChecksDisc Brake optional feature Inspection Records and ReportsFrequent Inspection Periodic Inspection Winches Not in Regular UseNormal Heavy Severe Inspection and Maintenance Report TestingCondition Corrective Component Action Troubleshooting Symptom Cause RemedyAutomatic Drum Brake Automatic Disc Brake Maintenance Intervals MaintenanceAdjustments Interval Maintenance CheckOverload Valve Adjustment optional feature Old style Overload Valve Adjustment new styleOverload Valve Adjustment old style Limit Switch Adjustment optional featureDisassembly Reduction Gear Disassembly Manual or Automatic Drum Brake DisassemblyCrankshaft Disassembly K5C2 Control Valve DisassemblyControl Valve Removal and Replacement Handle RemovalCleaning, Inspection and Repair K5C2 Control Valve Assembly AssemblyK5C2-EX Control Valve Assembly Reduction Gear Assembly Brake Seal Installation Winch AssemblyDrum Brake Assembly Drum AssemblyAutomatic Drum Brake Actuator Assembly FA5 Band Brake ComponentsTesting Operational TestLoad Test FA5 Winch Assembly Drawings Reference Diagram FA5 Winch Drawings and Parts Lists Table of Contents DRUM, Base and Reduction Gear Assembly Drawing Part Description DRUM, Base and Reduction Gear Assembly Parts ListPart Part QtyUpright Assembly Parts List DRUM, Base and Reduction Gear Assembly Parts List CONT’DDrum Assembly Parts List Side Rail Parts ListMuffler Assembly Drawing and Parts List K5B Motor Assembly Drawing K5B Motor Assembly Parts List Disc Brake Assembly Drawing Disc Brake Assembly Parts List Drum Brake Assembly Drawing Drum Brake Assembly Parts List Part NumberParts K5C2 Control Valve Assembly Drawing Part Qty Number K5C2 Control Valve Assembly Parts ListEmergency Stop and Overload K5C2-EX Valve Assembly Drawing Emergency Stop and Overload K5C2-EX Valve Parts List K5B Control Valve Assembly Drawing and Parts List K5C2-SBK Remote Pilot Remote Pilot AIR Control Optional Assembly DrawingPHS2E Remote Pilot AIR Control Optional Assembly Parts ListRemote Pendant Assembly Drawings Pendant without Emergency StopPendant with Emergency Stop Remote Pendant Assembly Parts List Description Total PartPart Qty With E-Stop Dwg. MHP0141 Number Part Drum Locking PIN Optional Assembly Drawing and Parts ListDrum Guard Assembly Drawing and Parts List Dwg. MHP1341 Pendant Control Assembly Drawing and Parts List Service Notes Emergency Stop Overload Assembly Drawing Emergency Stop Overload Assembly Parts List Limit Switch Assembly Drawing Limit Switch Assembly Parts List Pilot AIR Valve Plumbing Assembly Drawing Pilot AIR Valve Plumbing Assembly Parts List Tensioning Manifold Assembly Drawing Tensioning Manifold Assembly Parts List Accessories AIR Preparation Assembly Drawing and Parts ListDescription of Accessory Accessory Part Number Lubricant LUBRI-LINK-GREENDwg. MHP1676 Description Part Kit KitsReturn Goods Policy Parts Ordering InformationDisposal Ingersoll RandService Notes Visible Loss or Damage WarrantyConcealed Loss or Damage Damage Claims
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Manual 61 pages 8.29 Kb

FA5T, FA5 specifications

The Ingersoll-Rand FA5 and FA5T are cutting-edge air compressor models designed to offer exceptional performance and reliability for a variety of industrial applications. With their robust engineering, these units are ideal for both small-scale and large-scale operations, providing a significant boost to operational efficiency.

One of the main features of the FA5 series is its advanced rotary screw design, which ensures a continuous supply of compressed air while minimizing energy consumption. This energy-efficient design not only reduces operational costs but also makes the models environmentally friendly. The FA5T variant introduces enhanced technology for higher performance, targeting industries that require a greater air flow.

The compressors are equipped with a state-of-the-art microprocessor controller that allows for precise monitoring of system performance. This intelligent controller provides real-time data on operating conditions, such as pressure levels and temperature, allowing operators to ensure optimal performance and preemptively address potential issues.

Another notable characteristic of the FA5 and FA5T is their quiet operation. These compressors incorporate sound-dampening technology, making them suitable for installation in noise-sensitive environments. The reduced noise levels help maintain a comfortable work atmosphere while also adhering to regulatory standards.

The FA5 series features durable construction with high-quality materials that enhance the longevity and reliability of the compressors. The robust design minimizes wear and tear, ensuring that the units remain operational even under demanding conditions. Additionally, maintenance is simplified, thanks to easily accessible components and straightforward service procedures, which help minimize downtime.

The FA5 and FA5T also offer flexibility in installation. Their compact design enables them to fit in limited spaces, making them ideal for various industrial settings. Users appreciate the versatility of these compressors, as they can be integrated into existing systems without significant modifications.

Ingersoll-Rand has incorporated innovative technologies into the FA5 and FA5T, such as variable speed drive capabilities which allow for greater control of output levels. This feature ensures that the compressor operates only as needed, further enhancing energy efficiency.

Overall, the Ingersoll-Rand FA5 and FA5T represent a perfect balance of high performance, energy efficiency, and operational reliability. Their advanced features make them a top choice for industries looking to improve productivity while reducing environmental impact.