Ingersoll-Rand FA5T manual Emergency Stop and Overload K5C2-EX Valve Parts List

Page 53

EMERGENCY STOP AND OVERLOAD K5C2-EX VALVE PARTS LIST

Item

Description

Total

Part

Item

Description

Total

Part

No.

of Part

Qty

Number

No.

of Part

Qty

Number

908

Control Valve Assembly

1

K5C2-EX

920

IR Pilot Valve Tool (MHP2036)

1

26998

700

Cap

1

27491

921

‘O’ Ring

1

52537

701

Grommet

1

71365779

922

Piston (Note 2)

1

28735-S

702

Plunger

1

27490

923

‘O’ Ring

1

71355796

703

‘O’ Ring

6

71127039

924

Washer

2

71271985

704

Label, Stop

1

95790099

925

Capscrew

2

71348338

705

Button, E-Stop

1

71372601

930

Handle Assembly

1

27239-1

706

Adapter

1

27488

935

Plug

1

71348965

707

Plunger

1

27489

937

Spring

1

26966

711

Spring

1

71365787

938

Buttonhead Screw

2

71394407

712

Piston

1

27964

939

Seal Bracket (Note 3)

1

28733-S

713

‘O’ Ring

1

51768

940

Tag, No FA2B

1

71392757

714

Gasket

1

27493

941

‘O’ Ring

1

71357198

715

Plate

1

27624

942

‘O’ Ring

3

51651

716

‘O’ Ring

1

71365795

 

Reverse Valve Kit (Normal)**

 

27925-SX

717

Adjustment Nut

1

24374

943

Reverse Valve (Reverse Bias)**

1

28002

718

Spring

1

71053730

 

Reverse Valve (Unbiased)

 

****

719

Cover

1

27494

 

Bushing (Normal)***

 

26686

720

Screw, Adjusting

1

27571

944

Bushing (Reverse Bias)***

1

27450

721

Capscrew

2

71365811

 

Bushing (Unbiased)

 

****

722

‘O’ Ring

2

71138135

945

Pin

1

71146674

723

Adapter, Exhaust

1

27540

946

Gasket

1 Set

27115

726

Plug

1

27945

947

Rivet

2

71028849

901

Capscrew

11

71342034

948

Label, Throttle Direction

1

71352777

902

Washer

12

71303408

949

Washer

4

71413355

903

Cover, Poppet

1

26997

951

Capscrew

4

71369276

904

Gasket, Poppet

1

27064

954

Plug

1

71263297

905

Spring, Poppet

1

71351068

955

Exhaust Flange

1

26691

906

Cap, Poppet

1

28734

956

Fitting

1

71367932

907

Seal, Poppet

1

26991

957

Fitting, Elbow

1

71273676

 

 

 

 

(refer to Dwg. MHP2036)

909

Washer, Tab Lock

1

71398091

 

 

 

910

Pilot Valve Assembly

1

28696

958

Fitting, Nipple

1

71057483

 

 

 

 

(refer to Dwg. MHP2036)

911

‘O’ Ring

2

71126825

 

 

 

912

Plug

1

71414817

959

Muffler

1

52472

916

Ball

1

D10-280

(refer to Dwg. MHP2036)

 

 

 

917

Valve Housing

1

*

960

Label, Warning

1

71373229

918

Gasket, Cover

1

26999

963

Plug

3

28628

919

Cover, Piston

1

26998

 

 

 

 

*Item 917 not sold separately, order item 908.

**Reverse Valve (Normal) for Standard Overwound operation. Reverse Valve (Reverse Bias) for Optional Underwound operation.

***Ensure Bushing matches Reverse Valve (Reverse Valve (Normal) and Bushing (Normal)). Mixing these components can result in erratic winch operation.

****Reverse Valve (Unbiased) and Bushing (Unbiased) contact factory for application.

Note 1: For service kit descriptions and additional information on related publication(s) refer to Tables 75.

Note 2: Item 922 not sold separately, includes items (6) each of 901 and 902, items 904-907, 918, 921 and 923.

Note 3: Item 939 not sold separately, includes items (1) each of 901 and 909, items 924, 925, 935, 937, 938 and 941-942.

MHD56037 - Edition 5

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Contents Model FA5 and FA5T Table of Contents Safety Summary Safety InformationSafe Operating Instructions 3XX SpecificationsFA5 FA5T Winch Performance Graphs FA5 WinchFA5 FA5T Description of OperationMounting InstallationTraceability Winch Bolt Hole Mounting Dimensions Wire RopeMinimum and Maximum Wire Rope Size Model Drum Length inchesSpooling Wire Rope onto Winch Drum Wire Rope SpoolingSafe Installation Procedures Air SupplyMotor Air Schematic-Emergency Stop and Overload System old style Constant Tension optional featureEmergency Stop and Overload System Components old style Constant Tension ComponentsWinch Controls OperationInitial Operating Checks Remote Live Air Throttle optional feature Underwound Operation optional featureRemote Pilot Pendant Throttle optional feature Winch Mounted Throttle Control Valve Operation old styleEmergency Stop optional feature Remote Pilot Lever Throttle optional featureEmergency Stop and Overload System Pendant Hose and Operating Levers old styleOverload Device Emergency Stop optional featureWinch Brakes Winch Overload Device optional featureDrum Locking Pin optional feature Limit Switch optional feature Recommended Lubricants LubricationComponent Lubrication Interval Lubrication ChecksDisc Brake optional feature Frequent Inspection InspectionRecords and Reports Normal Heavy Severe Periodic InspectionWinches Not in Regular Use Condition Corrective Component Action Inspection and Maintenance ReportTesting Automatic Drum Brake TroubleshootingSymptom Cause Remedy Automatic Disc Brake Maintenance Intervals MaintenanceAdjustments Interval Maintenance CheckOverload Valve Adjustment optional feature Old style Overload Valve Adjustment new styleOverload Valve Adjustment old style Limit Switch Adjustment optional featureDisassembly Reduction Gear Disassembly Manual or Automatic Drum Brake DisassemblyCrankshaft Disassembly K5C2 Control Valve DisassemblyControl Valve Removal and Replacement Handle RemovalCleaning, Inspection and Repair K5C2 Control Valve Assembly AssemblyK5C2-EX Control Valve Assembly Reduction Gear Assembly Brake Seal Installation Winch AssemblyDrum Brake Assembly Drum AssemblyAutomatic Drum Brake Actuator Assembly FA5 Band Brake ComponentsLoad Test TestingOperational Test FA5 Winch Assembly Drawings Reference Diagram FA5 Winch Drawings and Parts Lists Table of Contents DRUM, Base and Reduction Gear Assembly Drawing Part Description DRUM, Base and Reduction Gear Assembly Parts ListPart Part QtyUpright Assembly Parts List DRUM, Base and Reduction Gear Assembly Parts List CONT’DDrum Assembly Parts List Side Rail Parts ListMuffler Assembly Drawing and Parts List K5B Motor Assembly Drawing K5B Motor Assembly Parts List Disc Brake Assembly Drawing Disc Brake Assembly Parts List Drum Brake Assembly Drawing Parts Drum Brake Assembly Parts ListPart Number K5C2 Control Valve Assembly Drawing Part Qty Number K5C2 Control Valve Assembly Parts ListEmergency Stop and Overload K5C2-EX Valve Assembly Drawing Emergency Stop and Overload K5C2-EX Valve Parts List K5B Control Valve Assembly Drawing and Parts List K5C2-SBK Remote Pilot Remote Pilot AIR Control Optional Assembly DrawingPHS2E Remote Pilot AIR Control Optional Assembly Parts ListPendant with Emergency Stop Remote Pendant Assembly DrawingsPendant without Emergency Stop Part Qty With E-Stop Remote Pendant Assembly Parts ListDescription Total Part Dwg. MHP0141 Number Part Drum Locking PIN Optional Assembly Drawing and Parts ListDrum Guard Assembly Drawing and Parts List Dwg. MHP1341 Pendant Control Assembly Drawing and Parts List Service Notes Emergency Stop Overload Assembly Drawing Emergency Stop Overload Assembly Parts List Limit Switch Assembly Drawing Limit Switch Assembly Parts List Pilot AIR Valve Plumbing Assembly Drawing Pilot AIR Valve Plumbing Assembly Parts List Tensioning Manifold Assembly Drawing Tensioning Manifold Assembly Parts List Accessories AIR Preparation Assembly Drawing and Parts ListDescription of Accessory Accessory Part Number Lubricant LUBRI-LINK-GREENDwg. MHP1676 Description Part Kit KitsReturn Goods Policy Parts Ordering InformationDisposal Ingersoll RandService Notes Visible Loss or Damage WarrantyConcealed Loss or Damage Damage Claims
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FA5T, FA5 specifications

The Ingersoll-Rand FA5 and FA5T are cutting-edge air compressor models designed to offer exceptional performance and reliability for a variety of industrial applications. With their robust engineering, these units are ideal for both small-scale and large-scale operations, providing a significant boost to operational efficiency.

One of the main features of the FA5 series is its advanced rotary screw design, which ensures a continuous supply of compressed air while minimizing energy consumption. This energy-efficient design not only reduces operational costs but also makes the models environmentally friendly. The FA5T variant introduces enhanced technology for higher performance, targeting industries that require a greater air flow.

The compressors are equipped with a state-of-the-art microprocessor controller that allows for precise monitoring of system performance. This intelligent controller provides real-time data on operating conditions, such as pressure levels and temperature, allowing operators to ensure optimal performance and preemptively address potential issues.

Another notable characteristic of the FA5 and FA5T is their quiet operation. These compressors incorporate sound-dampening technology, making them suitable for installation in noise-sensitive environments. The reduced noise levels help maintain a comfortable work atmosphere while also adhering to regulatory standards.

The FA5 series features durable construction with high-quality materials that enhance the longevity and reliability of the compressors. The robust design minimizes wear and tear, ensuring that the units remain operational even under demanding conditions. Additionally, maintenance is simplified, thanks to easily accessible components and straightforward service procedures, which help minimize downtime.

The FA5 and FA5T also offer flexibility in installation. Their compact design enables them to fit in limited spaces, making them ideal for various industrial settings. Users appreciate the versatility of these compressors, as they can be integrated into existing systems without significant modifications.

Ingersoll-Rand has incorporated innovative technologies into the FA5 and FA5T, such as variable speed drive capabilities which allow for greater control of output levels. This feature ensures that the compressor operates only as needed, further enhancing energy efficiency.

Overall, the Ingersoll-Rand FA5 and FA5T represent a perfect balance of high performance, energy efficiency, and operational reliability. Their advanced features make them a top choice for industries looking to improve productivity while reducing environmental impact.