American Dryer Corp None user manual

Page 69

BURNER CONTROL FAULTThis routine monitors the gas return valve signal and compares it with the Direct Spark Ignition (DSI) purge time setting. If the gas return valve signal does not turn on by the DSI purge time expires or if it turns on for less than 200 ms, the Phase 7 dual microprocessor controller (DMC) computer will turn off the heat output, increase a counter and wait the interpurge time before reattempting to ignite the burner. Once this fault condition occurs five (5) consecutive times, the Phase 7 DMC (computer) will interrupt the cycle and will display “BURNER CONTROL FAULT” and will go into a Fault Mode with a brief audio indication. If the basket (tumbler) temperature is above 100°F (38°C) at the time of the failure, the Phase 7 DMC (computer) will continue to display “BURNER CONTROL FAULT” while the dryer cools by running with no heat for 3 minutes or until the temperature drops below 100°F (38°C). If the basket (tumbler) temperature is below 100°F (38°C), or the 3 minutes expire, the Phase 7 DMC (computer) will shut off ALL outputs and will remain in Fault Mode until the dryer is addressed.

IGNITION FAULT – After the Phase 7 DMC (computer) receives a gas valve return for more than 200 ms signal within the DSI purge time, the Phase 7 DMC (computer) will begin a DSI proof time. The Phase 7 DMC (computer) will continue to recheck the gas valve return signal. If the signal is lost during the DSI proof time, the Phase 7 DMC (computer) will turn off the heat output and will determine what the retry count is set at. If the retry count is greater than zero, the Phase 7 DMC (computer) will wait the interpurge time and will attempt to reignite the flame. If the failure condition occurs again, the Phase 7 DMC (computer) will retry until the retry count has been satisfied. Once the retry count has been satisfied, the Phase 7 DMC (computer) will interrupt the cycle and will display “IGNITION FAULT” condition and will go into a Fault Mode with a brief audio indication. If the basket (tumbler) temperature is above 100°F (38°C), the Phase 7 DMC (computer) will continue to display “IGNITION FAULT” while the dryer cools by running with no heat for 3 minutes or until the temperature drops below 100°F (38°C). Once the basket (tumbler) temperature is below 100°F (38°C), or the 3 minutes expire, the Phase 7 DMC (computer) will shut off ALL outputs and will remain in Fault Mode until dryer is addressed.

FLAME FAULT – After the Phase 7 DMC (computer) has verified that the gas valve signal was present throughout the DSI purge time and the DSI proof time, the Phase 7 DMC (computer) will continue to monitor the gas valve return signal. In the event that the gas valve return signal is lost anytime after the DSI proof time, the Phase 7 DMC (computer) will turn off the heat output and will increase a counter. Once this fault condition occurs five (5) consecutive times, the Phase 7 DMC (computer) will interrupt the cycle and will display “FLAME FAULT” condition and will go into a Fault Mode with a brief audio indication. If the basket (tumbler) temperature is above 100°F (38°C), the Phase 7 DMC (computer) will continue to display “FLAME FAULT” while the dryer cools by running with no heat for 3 minutes or until the temperature drops below 100°F (38°C). Once the basket (tumbler) temperature is below 100°F (38°C), or the 3 minutes expire, the Phase 7 DMC (computer) will shut off ALL outputs and will remain in Fault Mode until the dryer is addressed.

CLEAN LINT – This routine monitors the opening of the lint drawer switch and compares the time between openings to the Lint Cleaning Frequency setting. This routine will first prompt the user to clean lint before locking out the dryer. Once the time between cleanings is equal to the Lint Cleaning Frequency setting, the display will prompt the user to clean lint. The Lint Cleaning Frequency limits the amount of time the dryer will run before the Phase 7 DMC (computer) locks the dryer out for further use. If the lint drawer is not cleaned within 2 hours of run time, the Phase 7 DMC (computer) will be locked out.

CHECK CONTROL BOARD FUSE #1 – This routine identifies the opening of the main fuse (fuse 1) on the Phase 7 DMC (computer). If the fuse has opened, the Phase 7 DMC (computer) will not allow a cycle to begin and will display “CHECK CONTROL BOARD FUSE #1” condition. If the fuse has opened after the cycle has begun, it will still trigger the CHECK CONTROL BOARD FUSE #1. The dryer will shut off ALL outputs and will go into a Fault Mode with a brief audio indication. The Phase 7 DMC (computer) will then monitor the Phase 7 DMC (computer) Fuse #1 Input. If the Phase 7 DMC (computer) Fuse #1 signal returns for more than 30-seconds, the Phase 7 DMC (computer) will reset itself and will return to Ready Mode.

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Contents DMC Important Note to Purchaser Retain This Manual In a Safe Place For Future ReferenceTable of Contents Section Phase 7 Dual Microprocessor Controller DMC Computer Section Features Keyboard Touch Pad Symbols = PAUSE/CLEAR key Free Mode Coin ModeHOT Keys Pause Mode Scrolling RateRPM Clearing Fault Records and Credit Accessing Coin VaultClearing CREDIT/CLEARING Cycle Wrinkle GuardA.F.E. System D. Operating Messages Select Temp to Start Messages Common to Coin and Free ModesClose Lint Access Select DRY Mode Select Buzzer ModeSelect Language Select Temp ScaleEnter Lint Cleaning Frequency 0 to 10 Hours Select Rotation Sensor ModePause Time 0 to 3 Minutes Ready PromptFree Mode Coin ModeAxial Thermistor Input Thermistor Temp SET Point 100 to 400FTime for TOP OFF 1 to 99 Minutes Currency SymbolEnter High DRY Temp 100 to 190F Cool Time 0 to 9 MinutesAccumulative Time Select Vending ModeDual CoinAcceptor Accumulative Coin Dual CoinAcceptor No Faults Select Vending SafeguardFaults Enter LEFT/RIGHT Coin Denomination 0.05 toIntroduction to Programming Programming InstructionsProgram Location Summary MED Programming FlowchartsFlowchart Table of Contents Control Settings Select Language English Spanish Temp Scale Program ModeSelecting Display Language READY, InsertControl Settings Select Language Select Temp Scale Select Buzzer ModeSelecting Temp Scale Control Settings Select Language Buzzer Mode Selecting Buzzer ModeOFF CountControl Settings Select Language Beep Count 1 to 9 Beeps Select DRY ModeSelecting Beep Count Free DRY Mode Selecting DRY ModeSelect Pause Time 0 to MinutesSelect Language Pause Time 0 to Minutes Select Ready Prompt Selecting Pause TimeSelecting Ready Prompt ReadyMachine Selecting Model Type Machine Settings Select Model Type GAS Single MotorElectric Single Motor RotationSetting Rotation Sensor Settings Axial Setting Lint Cleaning FrequencyLint Cleaning Frequency 0 to Hours MachineOFF Setting Axial Thermistor InputTemp Setpoint Axial Thermistor InputThermistor Temp Setting Thermistor Temp SET PointHI KEY- Setting Time for Amount to Start HI KEY- Setting Time for TOP OFF Time for TOPTime for TOP OFF To 99 Minutes PL #03 HI KEY Settings HI KEY- Setting DRY Temp 100 to 190 FTime for Amount to Start 1 to Minutes Cool Time 0 to MinutesPL#04 MED KEY Settings HI KEY- Setting Cool Time 0 to 9 MinutesPL #01 Control Settings MED KEY- Setting Time for Amount to StartPL #04 MED KEY Settings Time for Amount to Start 1 to MinutesMED KEY- Setting Time for TOP OFF Cool Time 0 to Minutes MED KEY- Setting DRY Temp 100 to 190 FPL #05 LO KEY Settings MED KEY- Setting Cool Time 0 to 9 MinutesLO KEY- Setting Time for Amount to Start Time for TOP OFF To 99 Minutes LO KEY- Setting Time for TOP OFFLO KEY- Setting DRY Temp 100 to 190 F PL #06 Vending Parameters LO KEY- Setting Cool Time 0 to 9 MinutesVending Mode Selecting Currency SymbolSelecting Vending Mode Selecting Vending Safeguard Control Settings PL #06 Vending Setting Left Coin DenominationAmount to Start 0.05 to Setting Right Coin DenominationSetting Amount to Start Amount forTOP OFF 0.05 to Setting Amount for TOP OFF 0.05 to PL#07 Fault RecordingAmount for TOP OFF PL #01 Control Settings Accessing Upper Dryer Fault RecordsPL #07 Fault Recording Upper Dryer FaultsAccessing Lower Dryer Fault Records PL #01 Control Settings PL #07 Fault RecordingLower Dryer Faults Flowchart for Clearing Credit YES Accessing and Clearing Coin Vault TotalHI KEY Settings Factory DefaultsMED KEY Settings LO KEY SettingsControl Settings Language Fault Recording READY-INSERT Amount to StartUSD Diagnostic L.C.D. Fault Messages Error MessagesStandards Page Page Page A.F.E. System Diagnostic Conditions Drive Green L.E.D FAN Green L.E.D FSS Green L.E.D INPUT/OUTPUT I/O Board L.E.D. IndicatorsLint RED L.E.D Keyboard Touch PAD Layout Page ADC Part No 10/01/08