Multiquip C30HDZ Rules for Safe Operation, General Safety, High Temperatures Allow the engine

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DANGER - ReadThis Manual!

Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.

The following safety guidelines should always be used when operating the Mayco C30HDZ Concrete Pump:

General Safety

DO NOT operate or service this equipment before reading this entire manual.

ALWAYS read, understand, and follow procedures in Operator’s Manual before attempting to operate equipment.

ALWAYS be sure the operator is familiar with proper safety precautions and operations techniques before using pump

This equipment should not be operated by persons under 18 years of age.

ALWAYS read, understand and follow procedures in Operator’s Manual before attempting to operate equipment.

ALWAYS be sure the operator is familiar with proper safety precautions and operations techniques before using pump

NEVER operate this equipment without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required by the job.

NEVER operate this equipment when not feeling

well due to fatigue, llness or taking medicine.

NEVER operate this equipment under the influence of drugs or alcohol.

ALWAYS wear proper respiratory (mask), hearing and eye protection equipment when operating the concrete pump.

RULES FOR SAFE OPERATION

Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.

Manufacture does not assume responsibility for any accident due to equipment modifications.

NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.

NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing engine or concrete pump.

High Temperatures – Allow the engine

to cool before adding fuel or performing service and maintenance functions. Contact with hot! components can cause serious burns.

The engine section of this concrete pump requires an adequate free flow of cooling air.NEVER operate the concrete

pump in any enclosed or narrow area where free flow of the air is restricted. If the air flow is

restricted it will cause serious damage to the concrete pump

or engine and may cause injury to people. Remember the concrete pump's engine gives off DEADLY carbon monoxide

gas.

ALWAYS refuel in a well-ventilated area, away from sparks and open flames.

ALWAYS use extreme caution when working with flammable liquids.When refueling, stop the engine and allow it to cool. DO NOT smoke around or near the machine. Fire or explosion could result from fuel vapors, or if fuel is spilled on a hot engine.

NEVER operate the concrete pump in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe bodily harm or even death.

Topping-off to filler port is dangerous, as it tends to spill fuel.

Stop the engine when leaving the concrete pump unattended.

DO NOT leave the pump unattended. Use chock blocks if parking pump on a grade.

Maintain this equipment in a safe operating condition at all times.

PAGE 10 — MAYCO C30HDZ PUMP — OPERATION AND PARTS MANUAL — REV. #12 (04/03/12)

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Contents Model C30HDZ Proposition 65WARNING SILICOSIS/RESPIRATORYWARNING Table of Contents Best Deal! Order via Internet Dealers Only Parts Ordering ProceduresOrder via Fax Dealers Only Pump Specifications 30HDZ Pump SpecificationsPump Dimensions C30HDZ Concrete Pump DimensionsStructure that does not provide ample free flow air You can be injured if you do not follow directionsAlways wear approved respiratory protection Always wear approved eye and hearing protectionHigh Temperatures Allow the engine General SafetyRules for Safe Operation Rules for Safe Operation Do not use worn out hoses or couplings inspect dailyLifting Maintenance SafetyEmergencies Page Towing Guidelines Recommended MaintenancePumpTrailer Vehicle Connection Towing Applications Trailer Safety Guidelines Trailer Safety PrecautionsTiresWear/Inflation Always wear safety glasses whenTires/Wheels/Lug Nuts Torsion Bar SuspensionLug Nut Torque Requirements Start all wheel lug nuts by handPage Operation and Safety Decals Operation and Safety DecalsImportant Hand Signals Operation Hand SignalsPump Components Major Pump ComponentsPump Components Control BOX Components Pump Control Box ComponentsEngine Components Front ViewrearviewPump Mix Guidelines General InformationSample Design Mix 3000 Psi 3/8 in. Slump 4- 5 HOW IT Works Pumping CylinderPumping Pistons Operating Suggestions BearingPumping Tips Operating InformationNew Pumps AdmixturesClearing a Plugged Manifold Stop the pump. Switch OFF the engineAvoiding Setting of the Mix in the System Clearing a Mix from the SystemPulsation Down-Hill PumpingVerticalPumping ItisstronglyrecommendedthatsteelCam Roller Snap-JointBefore Starting Read safety instructions at the beginning of this manualInspection Engine Oil CheckInches 8 to 12 mm Gasoline CheckBelt Deflection Lubrication BoxBelow 1300 RPMs Place the pumping control switch in the OFF position FigureStarting Turn the ignition key to the OFF positionPreventive Maintenance Maintenance PumpGeneral Clean-up Procedure Sponge Clean-out Procedure Piston CupWearCrankshaft and Cam Assembly Procedure Make sure the eccentric lock is Pumping unitFollowing procedure will assist you in replacing the lining Clutch lining is a normalBearing Installation Bearing/Cam Bushing InstallationDetent holes will prevent Detent Hole 3 InstallationPosition the ‘O’ring on the O.D.of Maintenance Pump Diamond Chain Companytm Installation and Drive AlignmentRoller Chain Application Working LoadsDrive Chain Lubrication Chain-Link Cross SectionAssembling and Disassembling Drive Chain Installation Of CoversidesInstallation of Spring Locks and Cotter-Pins Chain-Link Pin RemovalEnginetroubleshooting For more detail troubleshooting methods, referFuel tank empty? Replace fuel filter Fuel filter clogged? EnginetroubleshootingSympton Possible Problem Solution Unions a requiredPage Wiring Diagram Wiring DiagramWiring Diagram Tail Lights Appendix Slumptest Procedure Sand 100 Gallons per sackMaterial #16 #30 #50 Pea Gravel 100 CombAppendix Concrete MIX Information 2685 27082775 2749Appendix Recommended Shotcrete System Recommended Shotcrete SystemPart Name QTY. Remarks General recommendationsPassages clean Recommended Shotcrete AccessoriesHas Passedthroughthe Entire Hose Length Appendix Recommended Shotcrete Accessories Explanation of Code in Remarks Column Xxxxx only Not Used onSuggested Spare Parts Description QTYNameplate and Decals Name Plate and DecalsDECAL, CAUTION, Manifold DECAL, MaintenanceDECAL, Caution OIL Level DECAL, Multiquip MaycoCompensator Piston ROD Assy Compensator Piston ROD AssyFitting Spring ReturnPiston Guide Assy Bearing CUP30HDN Pump Connecting ROD Drive Side Assy Connecting ROD Drive Side AssyPiston ROD Assy Rocker Assy KITRocker Assy COUNTER-SHAFT Assy Countershaft AssyWasher Williams 1/2 Counter ShaftCAM Bearing WASHER, LOCK1/2Crankshaft Assy Crankshaft AssyLock Washer 3/4 Crankshaft AssyBearing Block Zerk Fitting Bolt 5/8-11X4 HEX Head WASHER, Special 5/8Manifold Assy Manifold AssyManifold Assy Frame Assy Frame AssyFrame Assy Axle Assy Axle AssyAxle Assy MUFFLER, AIR FILTER, and Stop Switch Assy MUFFLER, AIR Filter and Stop Switch AssyStop SWITCH, Engine Cover PRECLEANER, AIR FilterBRACKET, AIR Cleaner Pipe Gland ConnectorClutch Assy Clutch AssyClutch Assy Engine Mounting Assy Engine Mounting Assy Secure to FrameOIL Cooler Engine Support Block SideDeutz Engine Throttle Assy Throttle Assy Control BOX Mounting Bracket Assy Control BOX Mounting Bracket AssyWASHER, Flat 1/4 Control BOX Assy Control BOX AssyRED Pilot Lens Battery Control BOX AssyBattery Assy Battery AssyBattery Assy Fueltank Assy Fuel Tank AssyFueltank Assy Hopper Assy Hopper AssyPIN, Hair Hopper AssyHopper Washer 5/8 FlatHood Assy Hood AssyBUMPER, Rubber RivetLatch KIT Manual HolderPosition Lubrication Panel AssyLubrication Panel Assy LocationCoupling W/NUT 1/8 NPT FITTING, Grease 1/8 NPTStraight Fitting 1/8 NPT 1FT=1PCRemote Control Cable Assy Remote Control Cable AssyJunction BOX SWITCH, MicroCONNECTOR, 3/16 Ring Grip Cord SealFreight Policy Special Expediting ServicePayment Terms Minimum OrderMayco Pumpwarranty Mechanical Drive ModelsHERE’S HOW to GET Help