Multiquip C30HDZ manual Manifold Assy

Page 75

 

 

 

 

MANIFOLD ASSY.

MANIFOLD ASSY.

 

 

 

NO.

PART NO.

PART NAME

QTY.

REMARKS

1

EM23946

ELBOW 3”X90 DEG.HD

1

 

2

EM28004DD

REDUCER 3X2X36 HD

1

 

3

EM2C0B

BALL 2” SPONGE

2

 

4

EM28904

COUPLING 3” HD *CF*

2

 

5

EM18409

O-RING 1”

4

 

6

EM14843

UPPER DURASEAT

1

 

7

EM18801

O-RING

6

 

8

EM18804

BALL 4-1/2”

1

 

9

EM14801

MANIFOLD T ASSY.

1

 

11

EM136

PIN BALL STOP 3/4-16 x 8

3

 

12

EM18409

O-RING

4

 

13

EM618

WASHER SPECIAL

4

 

14

EM968266

NUT JAM HEX 3/4-16

4

 

15

EM104

BOLT 5/8-11X2” HEX HEAD

3

 

16

EM923348

WASHER LOCK 5/8 SPRING

3

 

17

EM505882

WASHER, 5/8

3

 

18

EM14842

SEAT DURA LOWER

1

 

19

EM14818

BALL 4”

1

 

21

EM14819A

MANIFOLD ASSY. EASY OPEN

1

 

23

EM18409

O-RING

2

 

24

EM618

WASHER SPECIAL

2

 

26

EM137

TEE-BOLT 3/4-10X14”

2

 

27

EM619

WASHER 3/4”

2

 

28

EM968446

NUT HEX 3/4”-10 GR5

2

 

30

EM14850

EXHAUST GATE “H/D”

1

 

31

EM963180

CAPSCREW 3/4-10X5 HEX HD G8

1

 

32

EM969038

NUT STOP REG.3/4-10

2

 

33

EM14845

ARM CLAMP

1

 

34

EM135

BOLT 1-1/4” -12X7” HEX HD.

1

 

35

EM14810

SPRING

1

 

36

EM451

NUT 1-1/4” -12 LOCK

1

 

37

EM160

BOLT 3/8-16X3/4”

1

 

38

EM509329

SCREW HHC 3/4-10X6

1

 

MAYCO C30HDZ PUMP — OPERATION AND PARTS MANUAL — REV. #12 (04/03/12) — PAGE 75

Image 75
Contents Model C30HDZ Proposition 65WARNING SILICOSIS/RESPIRATORYWARNING Table of Contents Parts Ordering Procedures Best Deal! Order via Internet Dealers OnlyOrder via Fax Dealers Only 30HDZ Pump Specifications Pump SpecificationsC30HDZ Concrete Pump Dimensions Pump DimensionsYou can be injured if you do not follow directions Structure that does not provide ample free flow airAlways wear approved eye and hearing protection Always wear approved respiratory protectionGeneral Safety High Temperatures Allow the engineRules for Safe Operation Do not use worn out hoses or couplings inspect daily Rules for Safe OperationMaintenance Safety LiftingEmergencies Page Recommended Maintenance Towing GuidelinesPumpTrailer Vehicle Connection Towing Applications Trailer Safety Precautions Trailer Safety GuidelinesTorsion Bar Suspension Always wear safety glasses whenTires/Wheels/Lug Nuts TiresWear/InflationStart all wheel lug nuts by hand Lug Nut Torque RequirementsPage Operation and Safety Decals Operation and Safety DecalsOperation Hand Signals Important Hand SignalsMajor Pump Components Pump ComponentsPump Components Pump Control Box Components Control BOX ComponentsFront Viewrearview Engine ComponentsGeneral Information Pump Mix GuidelinesSample Design Mix 3000 Psi 3/8 in. Slump 4- 5 Pumping Cylinder HOW IT WorksPumping Pistons Bearing Operating SuggestionsAdmixtures Operating InformationNew Pumps Pumping TipsClearing a Mix from the System Stop the pump. Switch OFF the engineAvoiding Setting of the Mix in the System Clearing a Plugged ManifoldItisstronglyrecommendedthatsteel Down-Hill PumpingVerticalPumping PulsationSnap-Joint Cam RollerEngine Oil Check Read safety instructions at the beginning of this manualInspection Before StartingLubrication Box Gasoline CheckBelt Deflection Inches 8 to 12 mmTurn the ignition key to the OFF position Place the pumping control switch in the OFF position FigureStarting Below 1300 RPMsMaintenance Pump Preventive MaintenanceGeneral Clean-up Procedure Piston CupWear Sponge Clean-out ProcedureMake sure the eccentric lock is Pumping unit Crankshaft and Cam Assembly ProcedureClutch lining is a normal Following procedure will assist you in replacing the liningBearing/Cam Bushing Installation Bearing InstallationDetent Hole 3 Installation Detent holes will preventPosition the ‘O’ring on the O.D.of Maintenance Pump Working Loads Installation and Drive AlignmentRoller Chain Application Diamond Chain CompanytmChain-Link Cross Section Drive Chain LubricationChain-Link Pin Removal Installation Of CoversidesInstallation of Spring Locks and Cotter-Pins Assembling and Disassembling Drive ChainFor more detail troubleshooting methods, refer EnginetroubleshootingUnions a required EnginetroubleshootingSympton Possible Problem Solution Fuel tank empty? Replace fuel filter Fuel filter clogged?Page Wiring Diagram Wiring DiagramWiring Diagram Tail Lights Appendix Slumptest Procedure Pea Gravel 100 Comb Gallons per sackMaterial #16 #30 #50 Sand 100Appendix Concrete MIX Information 2749 27082775 2685Recommended Shotcrete System Appendix Recommended Shotcrete SystemGeneral recommendations Part Name QTY. RemarksRecommended Shotcrete Accessories Passages cleanHas Passedthroughthe Entire Hose Length Appendix Recommended Shotcrete Accessories Xxxxx only Not Used on Explanation of Code in Remarks ColumnDescription QTY Suggested Spare PartsName Plate and Decals Nameplate and DecalsDECAL, Multiquip Mayco DECAL, MaintenanceDECAL, Caution OIL Level DECAL, CAUTION, ManifoldCompensator Piston ROD Assy Compensator Piston ROD AssyBearing CUP Spring ReturnPiston Guide Assy FittingConnecting ROD Drive Side Assy 30HDN Pump Connecting ROD Drive Side AssyPiston ROD Assy KIT Rocker AssyRocker Assy Countershaft Assy COUNTER-SHAFT AssyWASHER, LOCK1/2 Counter ShaftCAM Bearing Washer Williams 1/2Crankshaft Assy Crankshaft AssyZerk Fitting Bolt 5/8-11X4 HEX Head WASHER, Special 5/8 Crankshaft AssyBearing Block Lock Washer 3/4Manifold Assy Manifold AssyManifold Assy Frame Assy Frame AssyFrame Assy Axle Assy Axle AssyAxle Assy MUFFLER, AIR Filter and Stop Switch Assy MUFFLER, AIR FILTER, and Stop Switch AssyGland Connector PRECLEANER, AIR FilterBRACKET, AIR Cleaner Pipe Stop SWITCH, Engine CoverClutch Assy Clutch AssyClutch Assy Engine Mounting Assy Secure to Frame Engine Mounting AssyEngine Support Block Side OIL CoolerDeutz Engine Throttle Assy Throttle Assy Control BOX Mounting Bracket Assy Control BOX Mounting Bracket AssyWASHER, Flat 1/4 Control BOX Assy Control BOX AssyControl BOX Assy RED Pilot Lens BatteryBattery Assy Battery AssyBattery Assy Fuel Tank Assy Fueltank AssyFueltank Assy Hopper Assy Hopper AssyWasher 5/8 Flat Hopper AssyHopper PIN, HairHood Assy Hood AssyManual Holder RivetLatch KIT BUMPER, RubberLocation Lubrication Panel AssyLubrication Panel Assy Position1FT=1PC FITTING, Grease 1/8 NPTStraight Fitting 1/8 NPT Coupling W/NUT 1/8 NPTRemote Control Cable Assy Remote Control Cable AssyGrip Cord Seal SWITCH, MicroCONNECTOR, 3/16 Ring Junction BOXMinimum Order Special Expediting ServicePayment Terms Freight PolicyMechanical Drive Models Mayco PumpwarrantyHERE’S HOW to GET Help