Multiquip C30HDZ manual HOW IT Works, Pumping Cylinder

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The C30HDZ concrete pump has one main pumping piston which is valved by means of two ball checks. (A inlet, and B outlet.)

The secondary piston is used as a compensator piston to smooth out the pulsations of a single piston action.Note:The compensator will not start operating until material is pumped into the line and back pressure develops.

The compensator spring, which is installed on the compensator piston rod, deflects with each piston stroke.This“spring cushion”, in conjunction with the cam profile, produces and uninterrupted smooth flow of material under average pumping conditions.

The pumping cylinder (Figure 10) retracts drawing the material past the ball (A) and filling the cylinder.The compensator piston is pumping the material out to the nozzle and causing ball (B) to seat preventing the material from returning to the pumping cylinder intake.

HOW IT WORKS

An automatic, centrifugal clutch is installed to engage and disengage the pumping action without stopping or starting the engine.The centrifugal clutch is set at 1100 R.P.M.The engine idle speed is approximately 875 R.P.M.; therefore, the clutch is completely disengaged at idle.The throttle settings while pumping should always maintain an engine R.P.M.high enough to prevent the clutch from slipping and burning the clutch lining.

The return spring which is installed on the rocker arm, is installed to eliminate shock and stress between the cam roller and the cam weldment when the pump is in operation. If the return spring is removed or replaced for any reason, maintain the backing plate dimension of 3” as shown on Figure 3, to produce the proper pre-loading of the spring for a smooth performance.

Figure 10. Pumping Cylinder

MAYCO C30HDZ PUMP — OPERATION AND PARTS MANUAL — REV. #12 (04/03/12) — PAGE 27

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Contents Model C30HDZ Proposition 65WARNING SILICOSIS/RESPIRATORYWARNING Table of Contents Parts Ordering Procedures Best Deal! Order via Internet Dealers OnlyOrder via Fax Dealers Only 30HDZ Pump Specifications Pump SpecificationsC30HDZ Concrete Pump Dimensions Pump DimensionsYou can be injured if you do not follow directions Structure that does not provide ample free flow airAlways wear approved eye and hearing protection Always wear approved respiratory protectionGeneral Safety High Temperatures Allow the engineRules for Safe Operation Do not use worn out hoses or couplings inspect daily Rules for Safe OperationMaintenance Safety LiftingEmergencies Page Recommended Maintenance Towing GuidelinesPumpTrailer Vehicle Connection Towing Applications Trailer Safety Precautions Trailer Safety GuidelinesTorsion Bar Suspension Always wear safety glasses whenTires/Wheels/Lug Nuts TiresWear/InflationStart all wheel lug nuts by hand Lug Nut Torque RequirementsPage Operation and Safety Decals Operation and Safety DecalsOperation Hand Signals Important Hand SignalsMajor Pump Components Pump ComponentsPump Components Pump Control Box Components Control BOX ComponentsFront Viewrearview Engine ComponentsGeneral Information Pump Mix GuidelinesSample Design Mix 3000 Psi 3/8 in. Slump 4- 5 Pumping Cylinder HOW IT WorksPumping Pistons Bearing Operating SuggestionsAdmixtures Operating InformationNew Pumps Pumping TipsClearing a Mix from the System Stop the pump. Switch OFF the engineAvoiding Setting of the Mix in the System Clearing a Plugged ManifoldItisstronglyrecommendedthatsteel Down-Hill PumpingVerticalPumping PulsationSnap-Joint Cam RollerEngine Oil Check Read safety instructions at the beginning of this manualInspection Before StartingLubrication Box Gasoline CheckBelt Deflection Inches 8 to 12 mmTurn the ignition key to the OFF position Place the pumping control switch in the OFF position FigureStarting Below 1300 RPMsMaintenance Pump Preventive MaintenanceGeneral Clean-up Procedure Piston CupWear Sponge Clean-out ProcedureMake sure the eccentric lock is Pumping unit Crankshaft and Cam Assembly ProcedureClutch lining is a normal Following procedure will assist you in replacing the liningBearing/Cam Bushing Installation Bearing InstallationDetent Hole 3 Installation Detent holes will preventPosition the ‘O’ring on the O.D.of Maintenance Pump Working Loads Installation and Drive AlignmentRoller Chain Application Diamond Chain CompanytmChain-Link Cross Section Drive Chain LubricationChain-Link Pin Removal Installation Of CoversidesInstallation of Spring Locks and Cotter-Pins Assembling and Disassembling Drive ChainFor more detail troubleshooting methods, refer EnginetroubleshootingUnions a required EnginetroubleshootingSympton Possible Problem Solution Fuel tank empty? Replace fuel filter Fuel filter clogged?Page Wiring Diagram Wiring DiagramWiring Diagram Tail Lights Appendix Slumptest Procedure Pea Gravel 100 Comb Gallons per sackMaterial #16 #30 #50 Sand 100Appendix Concrete MIX Information 2749 27082775 2685Recommended Shotcrete System Appendix Recommended Shotcrete SystemGeneral recommendations Part Name QTY. RemarksRecommended Shotcrete Accessories Passages cleanHas Passedthroughthe Entire Hose Length Appendix Recommended Shotcrete Accessories Xxxxx only Not Used on Explanation of Code in Remarks ColumnDescription QTY Suggested Spare PartsName Plate and Decals Nameplate and DecalsDECAL, Multiquip Mayco DECAL, MaintenanceDECAL, Caution OIL Level DECAL, CAUTION, ManifoldCompensator Piston ROD Assy Compensator Piston ROD AssyBearing CUP Spring ReturnPiston Guide Assy FittingConnecting ROD Drive Side Assy 30HDN Pump Connecting ROD Drive Side AssyPiston ROD Assy KIT Rocker AssyRocker Assy Countershaft Assy COUNTER-SHAFT AssyWASHER, LOCK1/2 Counter ShaftCAM Bearing Washer Williams 1/2Crankshaft Assy Crankshaft AssyZerk Fitting Bolt 5/8-11X4 HEX Head WASHER, Special 5/8 Crankshaft AssyBearing Block Lock Washer 3/4Manifold Assy Manifold AssyManifold Assy Frame Assy Frame AssyFrame Assy Axle Assy Axle AssyAxle Assy MUFFLER, AIR Filter and Stop Switch Assy MUFFLER, AIR FILTER, and Stop Switch AssyGland Connector PRECLEANER, AIR FilterBRACKET, AIR Cleaner Pipe Stop SWITCH, Engine CoverClutch Assy Clutch AssyClutch Assy Engine Mounting Assy Secure to Frame Engine Mounting AssyEngine Support Block Side OIL CoolerDeutz Engine Throttle Assy Throttle Assy Control BOX Mounting Bracket Assy Control BOX Mounting Bracket AssyWASHER, Flat 1/4 Control BOX Assy Control BOX AssyControl BOX Assy RED Pilot Lens BatteryBattery Assy Battery AssyBattery Assy Fuel Tank Assy Fueltank AssyFueltank Assy Hopper Assy Hopper AssyWasher 5/8 Flat Hopper AssyHopper PIN, HairHood Assy Hood AssyManual Holder RivetLatch KIT BUMPER, RubberLocation Lubrication Panel AssyLubrication Panel Assy Position1FT=1PC FITTING, Grease 1/8 NPTStraight Fitting 1/8 NPT Coupling W/NUT 1/8 NPTRemote Control Cable Assy Remote Control Cable AssyGrip Cord Seal SWITCH, MicroCONNECTOR, 3/16 Ring Junction BOXMinimum Order Special Expediting ServicePayment Terms Freight PolicyMechanical Drive Models Mayco PumpwarrantyHERE’S HOW to GET Help