Multiquip C30HDZ manual Gasoline Check, Belt Deflection, Inches 8 to 12 mm, Lubrication Box

Page 35

Gasoline Check

1.Remove the gasoline cap located on top of fuel tank.

2.Handle Fuel in a safety container. If the container does not have a spout use a funnel.

3.Visually inspect to see if fuel level is low. If fuel is low, replenish with unleaded fuel.When refueling, be sure to use a strainer for filtration. DO NOT top-off fuel. Wipe up any spilled fuel.

4.Payattentiontothefueltankcapacitywhenreplenishingfuel. Refer to the fuel tank capacity listed inTable 5.

WARNING - Explosive Fuel

Gasoline is extremely flammable, and its vapors can cause an explosion if ignited. DO NOT start the engine near spilled fuel or combustible fluids. DO NOT fill the fuel tank while the engine is running or hot.

DO NOT overfill tank, since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system. Store fuel in approved containers, in well-ventilated areas and away from sparks and flames. NEVER use fuel as a cleaning agent.

DO NOT smoke while refueling, motor fuels are highly flammable and can be dangerous if mishandled.

V-Belt Deflection

1.Visually inspect theV-belt for cracks, fraying, wear or oiliness.

2.Make sureV-belt does not the bottom the pulley groove.

3.ChecktheV-belttension(Figure19)bypushingmidwaythrough thetwopulleys.TheV-beltdeflectionshouldbebetween.300 to

.472 inches (8 to 12 mm).

INSPECTION

Lubrication Box

The C30HDZ model features a fully enclosed lubrication box, which utilizes the "splash" method of lubrication.

Before using your new pump, 7 gallons of SAE 30 motor oil must be added directly into the lubrication box.Visually inspect the oil in the lubrication box by making sure the oil is at the correct operating level as indicated by the dip stick (Figure 16).

Also reference the oil level decal (Figure 17) adjacent to the lubrication box.

Make sure the pump is on a secure

NOTE level surface when checking the oil level inside the lubrication box.

CAUTION - Checking Lubrication Oil Levels

The oil level must be checked daily to ensure adequate oil level and oil cleaniness.

Figure 19.V-Belt Deflection

Figure 16. Lubrication Box Dipstick

CAUTION

NORMAL

1”

LOW

Before starting engine, check that the oil level inside the “LUBE BOX” is within the indicated operating range. Recommended oil type SAE 30.

DCL 152

Figure 17. Lubrication Box Oil Caution Decal

MAYCO C30HDZ PUMP — OPERATION AND PARTS MANUAL — REV. #12 (04/03/12) — PAGE 35

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Contents Model C30HDZ Proposition 65WARNING SILICOSIS/RESPIRATORYWARNING Table of Contents Order via Fax Dealers Only Parts Ordering ProceduresBest Deal! Order via Internet Dealers Only 30HDZ Pump Specifications Pump SpecificationsC30HDZ Concrete Pump Dimensions Pump DimensionsYou can be injured if you do not follow directions Structure that does not provide ample free flow airAlways wear approved eye and hearing protection Always wear approved respiratory protectionRules for Safe Operation General SafetyHigh Temperatures Allow the engine Do not use worn out hoses or couplings inspect daily Rules for Safe OperationEmergencies Maintenance SafetyLifting Page PumpTrailer Vehicle Connection Recommended MaintenanceTowing Guidelines Towing Applications Trailer Safety Precautions Trailer Safety GuidelinesTorsion Bar Suspension Always wear safety glasses whenTires/Wheels/Lug Nuts TiresWear/InflationStart all wheel lug nuts by hand Lug Nut Torque RequirementsPage Operation and Safety Decals Operation and Safety DecalsOperation Hand Signals Important Hand SignalsMajor Pump Components Pump ComponentsPump Components Pump Control Box Components Control BOX ComponentsFront Viewrearview Engine ComponentsSample Design Mix 3000 Psi 3/8 in. Slump 4- 5 General InformationPump Mix Guidelines Pumping Cylinder HOW IT WorksPumping Pistons Bearing Operating SuggestionsAdmixtures Operating InformationNew Pumps Pumping TipsClearing a Mix from the System Stop the pump. Switch OFF the engineAvoiding Setting of the Mix in the System Clearing a Plugged ManifoldItisstronglyrecommendedthatsteel Down-Hill PumpingVerticalPumping PulsationSnap-Joint Cam RollerEngine Oil Check Read safety instructions at the beginning of this manualInspection Before StartingLubrication Box Gasoline CheckBelt Deflection Inches 8 to 12 mmTurn the ignition key to the OFF position Place the pumping control switch in the OFF position FigureStarting Below 1300 RPMsGeneral Clean-up Procedure Maintenance PumpPreventive Maintenance Piston CupWear Sponge Clean-out ProcedureMake sure the eccentric lock is Pumping unit Crankshaft and Cam Assembly ProcedureClutch lining is a normal Following procedure will assist you in replacing the liningBearing/Cam Bushing Installation Bearing InstallationPosition the ‘O’ring on the O.D.of Detent Hole 3 InstallationDetent holes will prevent Maintenance Pump Working Loads Installation and Drive AlignmentRoller Chain Application Diamond Chain CompanytmChain-Link Cross Section Drive Chain LubricationChain-Link Pin Removal Installation Of CoversidesInstallation of Spring Locks and Cotter-Pins Assembling and Disassembling Drive ChainFor more detail troubleshooting methods, refer EnginetroubleshootingUnions a required EnginetroubleshootingSympton Possible Problem Solution Fuel tank empty? Replace fuel filter Fuel filter clogged?Page Wiring Diagram Wiring DiagramWiring Diagram Tail Lights Appendix Slumptest Procedure Pea Gravel 100 Comb Gallons per sackMaterial #16 #30 #50 Sand 100Appendix Concrete MIX Information 2749 27082775 2685Recommended Shotcrete System Appendix Recommended Shotcrete SystemGeneral recommendations Part Name QTY. RemarksHas Passedthroughthe Entire Hose Length Recommended Shotcrete AccessoriesPassages clean Appendix Recommended Shotcrete Accessories Xxxxx only Not Used on Explanation of Code in Remarks ColumnDescription QTY Suggested Spare PartsName Plate and Decals Nameplate and DecalsDECAL, Multiquip Mayco DECAL, MaintenanceDECAL, Caution OIL Level DECAL, CAUTION, ManifoldCompensator Piston ROD Assy Compensator Piston ROD AssyBearing CUP Spring ReturnPiston Guide Assy FittingConnecting ROD Drive Side Assy 30HDN Pump Connecting ROD Drive Side AssyPiston ROD Assy KIT Rocker AssyRocker Assy Countershaft Assy COUNTER-SHAFT AssyWASHER, LOCK1/2 Counter ShaftCAM Bearing Washer Williams 1/2Crankshaft Assy Crankshaft AssyZerk Fitting Bolt 5/8-11X4 HEX Head WASHER, Special 5/8 Crankshaft AssyBearing Block Lock Washer 3/4Manifold Assy Manifold AssyManifold Assy Frame Assy Frame AssyFrame Assy Axle Assy Axle AssyAxle Assy MUFFLER, AIR Filter and Stop Switch Assy MUFFLER, AIR FILTER, and Stop Switch AssyGland Connector PRECLEANER, AIR FilterBRACKET, AIR Cleaner Pipe Stop SWITCH, Engine CoverClutch Assy Clutch AssyClutch Assy Engine Mounting Assy Secure to Frame Engine Mounting AssyDeutz Engine Engine Support Block SideOIL Cooler Throttle Assy Throttle Assy Control BOX Mounting Bracket Assy Control BOX Mounting Bracket AssyWASHER, Flat 1/4 Control BOX Assy Control BOX AssyControl BOX Assy RED Pilot Lens BatteryBattery Assy Battery AssyBattery Assy Fuel Tank Assy Fueltank AssyFueltank Assy Hopper Assy Hopper AssyWasher 5/8 Flat Hopper AssyHopper PIN, HairHood Assy Hood AssyManual Holder RivetLatch KIT BUMPER, RubberLocation Lubrication Panel AssyLubrication Panel Assy Position1FT=1PC FITTING, Grease 1/8 NPTStraight Fitting 1/8 NPT Coupling W/NUT 1/8 NPTRemote Control Cable Assy Remote Control Cable AssyGrip Cord Seal SWITCH, MicroCONNECTOR, 3/16 Ring Junction BOXMinimum Order Special Expediting ServicePayment Terms Freight PolicyMechanical Drive Models Mayco PumpwarrantyHERE’S HOW to GET Help