Contents
Model C30HDZ
Proposition 65WARNING
SILICOSIS/RESPIRATORYWARNING
Table of Contents
Best Deal! Order via Internet Dealers Only
Parts Ordering Procedures
Order via Fax Dealers Only
Pump Specifications
30HDZ Pump Specifications
Pump Dimensions
C30HDZ Concrete Pump Dimensions
Structure that does not provide ample free flow air
You can be injured if you do not follow directions
Always wear approved respiratory protection
Always wear approved eye and hearing protection
High Temperatures Allow the engine
General Safety
Rules for Safe Operation
Rules for Safe Operation
Do not use worn out hoses or couplings inspect daily
Lifting
Maintenance Safety
Emergencies
Page
Towing Guidelines
Recommended Maintenance
PumpTrailer Vehicle Connection
Towing Applications
Trailer Safety Guidelines
Trailer Safety Precautions
Always wear safety glasses when
Tires/Wheels/Lug Nuts
TiresWear/Inflation
Torsion Bar Suspension
Lug Nut Torque Requirements
Start all wheel lug nuts by hand
Page
Operation and Safety Decals
Operation and Safety Decals
Important Hand Signals
Operation Hand Signals
Pump Components
Major Pump Components
Pump Components
Control BOX Components
Pump Control Box Components
Engine Components
Front Viewrearview
Pump Mix Guidelines
General Information
Sample Design Mix 3000 Psi 3/8 in. Slump 4- 5
HOW IT Works
Pumping Cylinder
Pumping Pistons
Operating Suggestions
Bearing
Operating Information
New Pumps
Pumping Tips
Admixtures
Stop the pump. Switch OFF the engine
Avoiding Setting of the Mix in the System
Clearing a Plugged Manifold
Clearing a Mix from the System
Down-Hill Pumping
VerticalPumping
Pulsation
Itisstronglyrecommendedthatsteel
Cam Roller
Snap-Joint
Read safety instructions at the beginning of this manual
Inspection
Before Starting
Engine Oil Check
Gasoline Check
Belt Deflection
Inches 8 to 12 mm
Lubrication Box
Place the pumping control switch in the OFF position Figure
Starting
Below 1300 RPMs
Turn the ignition key to the OFF position
Preventive Maintenance
Maintenance Pump
General Clean-up Procedure
Sponge Clean-out Procedure
Piston CupWear
Crankshaft and Cam Assembly Procedure
Make sure the eccentric lock is Pumping unit
Following procedure will assist you in replacing the lining
Clutch lining is a normal
Bearing Installation
Bearing/Cam Bushing Installation
Detent holes will prevent
Detent Hole 3 Installation
Position the ‘O’ring on the O.D.of
Maintenance Pump
Installation and Drive Alignment
Roller Chain Application
Diamond Chain Companytm
Working Loads
Drive Chain Lubrication
Chain-Link Cross Section
Installation Of Coversides
Installation of Spring Locks and Cotter-Pins
Assembling and Disassembling Drive Chain
Chain-Link Pin Removal
Enginetroubleshooting
For more detail troubleshooting methods, refer
Enginetroubleshooting
Sympton Possible Problem Solution
Fuel tank empty? Replace fuel filter Fuel filter clogged?
Unions a required
Page
Wiring Diagram
Wiring Diagram
Wiring Diagram Tail Lights
Appendix Slumptest Procedure
Gallons per sack
Material #16 #30 #50
Sand 100
Pea Gravel 100 Comb
Appendix Concrete MIX Information
2708
2775
2685
2749
Appendix Recommended Shotcrete System
Recommended Shotcrete System
Part Name QTY. Remarks
General recommendations
Passages clean
Recommended Shotcrete Accessories
Has Passedthroughthe Entire Hose Length
Appendix Recommended Shotcrete Accessories
Explanation of Code in Remarks Column
Xxxxx only Not Used on
Suggested Spare Parts
Description QTY
Nameplate and Decals
Name Plate and Decals
DECAL, Maintenance
DECAL, Caution OIL Level
DECAL, CAUTION, Manifold
DECAL, Multiquip Mayco
Compensator Piston ROD Assy
Compensator Piston ROD Assy
Spring Return
Piston Guide Assy
Fitting
Bearing CUP
30HDN Pump Connecting ROD Drive Side Assy
Connecting ROD Drive Side Assy
Piston ROD Assy
Rocker Assy
KIT
Rocker Assy
COUNTER-SHAFT Assy
Countershaft Assy
Counter Shaft
CAM Bearing
Washer Williams 1/2
WASHER, LOCK1/2
Crankshaft Assy
Crankshaft Assy
Crankshaft Assy
Bearing Block
Lock Washer 3/4
Zerk Fitting Bolt 5/8-11X4 HEX Head WASHER, Special 5/8
Manifold Assy
Manifold Assy
Manifold Assy
Frame Assy
Frame Assy
Frame Assy
Axle Assy
Axle Assy
Axle Assy
MUFFLER, AIR FILTER, and Stop Switch Assy
MUFFLER, AIR Filter and Stop Switch Assy
PRECLEANER, AIR Filter
BRACKET, AIR Cleaner Pipe
Stop SWITCH, Engine Cover
Gland Connector
Clutch Assy
Clutch Assy
Clutch Assy
Engine Mounting Assy
Engine Mounting Assy Secure to Frame
OIL Cooler
Engine Support Block Side
Deutz Engine
Throttle Assy
Throttle Assy
Control BOX Mounting Bracket Assy
Control BOX Mounting Bracket Assy
WASHER, Flat 1/4
Control BOX Assy
Control BOX Assy
RED Pilot Lens Battery
Control BOX Assy
Battery Assy
Battery Assy
Battery Assy
Fueltank Assy
Fuel Tank Assy
Fueltank Assy
Hopper Assy
Hopper Assy
Hopper Assy
Hopper
PIN, Hair
Washer 5/8 Flat
Hood Assy
Hood Assy
Rivet
Latch KIT
BUMPER, Rubber
Manual Holder
Lubrication Panel Assy
Lubrication Panel Assy
Position
Location
FITTING, Grease 1/8 NPT
Straight Fitting 1/8 NPT
Coupling W/NUT 1/8 NPT
1FT=1PC
Remote Control Cable Assy
Remote Control Cable Assy
SWITCH, Micro
CONNECTOR, 3/16 Ring
Junction BOX
Grip Cord Seal
Special Expediting Service
Payment Terms
Freight Policy
Minimum Order
Mayco Pumpwarranty
Mechanical Drive Models
HERE’S HOW to GET Help