Multiquip C30HDZ manual Maintenance Pump

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MAINTENANCE (PUMP)

Figure 27. V-Belt and Drive Chain Adjustment

V-Belt And Drive Chain Adjustment

1.Loosen the pillow bearing bolts (Figure 27) only to the point where the bolts will remain snug.

2 Unlock the two pusher bolt lock nuts.

3.Turn each pusher bolt clockwise an equal amount until the chain is to proper adjustment of approximately 3/8 to 1/2 in. slack in the chain.It is very important that the pulley side and the chain side (pillow block bearings) are within 1/16” of an equal distance.

4.This distance can be checked by using a tape measure or a straight edge ruler, measuring from the inside of the pusher bolt bracket to the face of the pillow block bearing.

5.The drive chain should be adjusted regularly to remove all slack.Onceallslackisremoved,DONOTover-adjust,asthis will overload the shaft bearings. A slack chain on the crank drive creates backlash and shock loads on the shafts and bearings which results in shorter wear/life of the drive com- ponents.

6.Lubricate the chain regularly. Note-it is advisable to carry a spare chain and master links for replacement in the field if necessary.

7.Drivebelts shouldberegularly adjustedtopreventslippage. To adjust the belts, loosen the engine mounting bolts and move the engine until there is a maximum 3/4 in. deflection in the belts, retighten the engine mounting bolts.

8.Frequent inspections should be made on all drive compo- nents to make certain that all bolts and nuts remain tight.

Prior to adjusting the chain, place the

NOTE lobe of the cam in the down position. The chain should have 83 rivets,

Including one each, half-link and full link.

MAYCO C30HDZ PUMP — OPERATION AND PARTS MANUAL — REV. #12 (04/03/12) — PAGE 43

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Contents Model C30HDZ Proposition 65WARNING SILICOSIS/RESPIRATORYWARNING Table of Contents Best Deal! Order via Internet Dealers Only Parts Ordering ProceduresOrder via Fax Dealers Only 30HDZ Pump Specifications Pump SpecificationsC30HDZ Concrete Pump Dimensions Pump DimensionsYou can be injured if you do not follow directions Structure that does not provide ample free flow airAlways wear approved eye and hearing protection Always wear approved respiratory protectionHigh Temperatures Allow the engine General SafetyRules for Safe Operation Do not use worn out hoses or couplings inspect daily Rules for Safe OperationLifting Maintenance SafetyEmergencies Page Towing Guidelines Recommended MaintenancePumpTrailer Vehicle Connection Towing Applications Trailer Safety Precautions Trailer Safety GuidelinesTorsion Bar Suspension Always wear safety glasses whenTires/Wheels/Lug Nuts TiresWear/InflationStart all wheel lug nuts by hand Lug Nut Torque RequirementsPage Operation and Safety Decals Operation and Safety DecalsOperation Hand Signals Important Hand SignalsMajor Pump Components Pump ComponentsPump Components Pump Control Box Components Control BOX ComponentsFront Viewrearview Engine ComponentsPump Mix Guidelines General InformationSample Design Mix 3000 Psi 3/8 in. Slump 4- 5 Pumping Cylinder HOW IT WorksPumping Pistons Bearing Operating SuggestionsAdmixtures Operating InformationNew Pumps Pumping TipsClearing a Mix from the System Stop the pump. Switch OFF the engineAvoiding Setting of the Mix in the System Clearing a Plugged ManifoldItisstronglyrecommendedthatsteel Down-Hill PumpingVerticalPumping PulsationSnap-Joint Cam RollerEngine Oil Check Read safety instructions at the beginning of this manualInspection Before StartingLubrication Box Gasoline CheckBelt Deflection Inches 8 to 12 mmTurn the ignition key to the OFF position Place the pumping control switch in the OFF position FigureStarting Below 1300 RPMsPreventive Maintenance Maintenance PumpGeneral Clean-up Procedure Piston CupWear Sponge Clean-out ProcedureMake sure the eccentric lock is Pumping unit Crankshaft and Cam Assembly ProcedureClutch lining is a normal Following procedure will assist you in replacing the liningBearing/Cam Bushing Installation Bearing InstallationDetent holes will prevent Detent Hole 3 InstallationPosition the ‘O’ring on the O.D.of Maintenance Pump Working Loads Installation and Drive AlignmentRoller Chain Application Diamond Chain CompanytmChain-Link Cross Section Drive Chain LubricationChain-Link Pin Removal Installation Of CoversidesInstallation of Spring Locks and Cotter-Pins Assembling and Disassembling Drive ChainFor more detail troubleshooting methods, refer EnginetroubleshootingUnions a required EnginetroubleshootingSympton Possible Problem Solution Fuel tank empty? Replace fuel filter Fuel filter clogged?Page Wiring Diagram Wiring DiagramWiring Diagram Tail Lights Appendix Slumptest Procedure Pea Gravel 100 Comb Gallons per sackMaterial #16 #30 #50 Sand 100Appendix Concrete MIX Information 2749 27082775 2685Recommended Shotcrete System Appendix Recommended Shotcrete SystemGeneral recommendations Part Name QTY. RemarksPassages clean Recommended Shotcrete AccessoriesHas Passedthroughthe Entire Hose Length Appendix Recommended Shotcrete Accessories Xxxxx only Not Used on Explanation of Code in Remarks ColumnDescription QTY Suggested Spare PartsName Plate and Decals Nameplate and DecalsDECAL, Multiquip Mayco DECAL, MaintenanceDECAL, Caution OIL Level DECAL, CAUTION, ManifoldCompensator Piston ROD Assy Compensator Piston ROD AssyBearing CUP Spring ReturnPiston Guide Assy FittingConnecting ROD Drive Side Assy 30HDN Pump Connecting ROD Drive Side AssyPiston ROD Assy KIT Rocker AssyRocker Assy Countershaft Assy COUNTER-SHAFT AssyWASHER, LOCK1/2 Counter ShaftCAM Bearing Washer Williams 1/2Crankshaft Assy Crankshaft AssyZerk Fitting Bolt 5/8-11X4 HEX Head WASHER, Special 5/8 Crankshaft AssyBearing Block Lock Washer 3/4Manifold Assy Manifold AssyManifold Assy Frame Assy Frame AssyFrame Assy Axle Assy Axle AssyAxle Assy MUFFLER, AIR Filter and Stop Switch Assy MUFFLER, AIR FILTER, and Stop Switch AssyGland Connector PRECLEANER, AIR FilterBRACKET, AIR Cleaner Pipe Stop SWITCH, Engine CoverClutch Assy Clutch AssyClutch Assy Engine Mounting Assy Secure to Frame Engine Mounting AssyOIL Cooler Engine Support Block SideDeutz Engine Throttle Assy Throttle Assy Control BOX Mounting Bracket Assy Control BOX Mounting Bracket AssyWASHER, Flat 1/4 Control BOX Assy Control BOX AssyControl BOX Assy RED Pilot Lens BatteryBattery Assy Battery AssyBattery Assy Fuel Tank Assy Fueltank AssyFueltank Assy Hopper Assy Hopper AssyWasher 5/8 Flat Hopper AssyHopper PIN, HairHood Assy Hood AssyManual Holder RivetLatch KIT BUMPER, RubberLocation Lubrication Panel AssyLubrication Panel Assy Position1FT=1PC FITTING, Grease 1/8 NPTStraight Fitting 1/8 NPT Coupling W/NUT 1/8 NPTRemote Control Cable Assy Remote Control Cable AssyGrip Cord Seal SWITCH, MicroCONNECTOR, 3/16 Ring Junction BOXMinimum Order Special Expediting ServicePayment Terms Freight PolicyMechanical Drive Models Mayco PumpwarrantyHERE’S HOW to GET Help