Multiquip C30HDZ Rules for Safe Operation, Do not use worn out hoses or couplings inspect daily

Page 11

CAUTION must always be observed while servicing this pump.Rotating parts can cause injury if contacted.

ALWAYS stored the pump in a clean, dry location out of the reach of children.

ALWAYS use extreme care when operating near obstructions, on slippery surfaces, grades and side slopes.

Unauthorized equipment modifications will void all warranties.

Refer to the Engine Owner's Manual for engine technical questions or information.

Before start-up, check the hopper and remove all obstructions.

Keep all hands out of the hopper when the engine is running.

DO NOT operate the pump with the hood open.

Replace any worn or damaged pump components immediately.

ALWAYS turn the engine OFF before performing must be before performing maintenance.

ALWAYS make sure pump is correctly secured to the trailer. Check all supports attaching the pump to the trailer and make sure they are tight.

ALWAYS make sure that the pump's trailer is placed on solid level ground so that it cannot slide or shift around, endangering workers. Place blocks under the trailer's bumper to make it level (prevents tipping), and use a chocked block underneath the wheels to prevent rolling. Also keep the immediate area free of bystanders.

Before towing, check the hitch and secure the safety chain to the towing vehicle. Also check for proper tire pressure.

Tow only with a vehicle and hitch rated to tow a 2,950 lbs. (1,338 Kg) load.

If pump is equipped with ball hitch coupler, use only a 2” all steel ball rated for a minimum of 5000 lbs. Use a 1” hardened steel pull pin, if the pump is equipped with a pin hitch.

ALWAYS check the machine for loosened threads or bolts before starting.

RULES FOR SAFE OPERATION

A copy of this manual shall accompany the pump at all times.

DO NOT use worn out hoses or couplings; inspect daily.

DO NOT disconnect the hose couplings or nozzle while they are under pressure. Relieve the pressure by manually swinging the clamp arm latch handle to the first open position at the exhaust cone outlet.

The pump should NEVER be towed in excess of 45 MPH (or less depending on road conditions).

If hose lines are blocked for any reason, or if the lines are kinked when starting up or during pumping cycle, the pump pressure could straighten out the kink or force out the blockage. This rapid surge of material could cause the lines to move or whip in a manner that could cause injury to personnel.

Inspect the hose lines at all times

DO NOT tow the pump with the hopper full of material.

DO NOT tow the pump with the hoses attached.

NEVER disconnect any emergency or safety devices. These devices are intended for operator safety.Disconnection of these devices can cause severe injury, bodily harm or even death! Disconnection of any of these devices will void all warranties.

ALWAYS make sure the delivery system used, pipe hose, clamps etc., exceed teh rated pressure of teh pump.In addition, the pumping system should be checked for worn components prior to start up. Use snap pins on all snap couplings.

MAYCO C30HDZ PUMP — OPERATION AND PARTS MANUAL — REV. #12 (04/03/12) — PAGE 11

Image 11
Contents Model C30HDZ Proposition 65WARNING SILICOSIS/RESPIRATORYWARNING Table of Contents Order via Fax Dealers Only Parts Ordering ProceduresBest Deal! Order via Internet Dealers Only 30HDZ Pump Specifications Pump SpecificationsC30HDZ Concrete Pump Dimensions Pump DimensionsYou can be injured if you do not follow directions Structure that does not provide ample free flow airAlways wear approved eye and hearing protection Always wear approved respiratory protectionRules for Safe Operation General SafetyHigh Temperatures Allow the engine Do not use worn out hoses or couplings inspect daily Rules for Safe OperationEmergencies Maintenance SafetyLifting Page PumpTrailer Vehicle Connection Recommended MaintenanceTowing Guidelines Towing Applications Trailer Safety Precautions Trailer Safety GuidelinesTorsion Bar Suspension Always wear safety glasses whenTires/Wheels/Lug Nuts TiresWear/InflationStart all wheel lug nuts by hand Lug Nut Torque RequirementsPage Operation and Safety Decals Operation and Safety DecalsOperation Hand Signals Important Hand SignalsMajor Pump Components Pump ComponentsPump Components Pump Control Box Components Control BOX ComponentsFront Viewrearview Engine ComponentsSample Design Mix 3000 Psi 3/8 in. Slump 4- 5 General InformationPump Mix Guidelines Pumping Cylinder HOW IT WorksPumping Pistons Bearing Operating SuggestionsAdmixtures Operating InformationNew Pumps Pumping TipsClearing a Mix from the System Stop the pump. Switch OFF the engineAvoiding Setting of the Mix in the System Clearing a Plugged ManifoldItisstronglyrecommendedthatsteel Down-Hill PumpingVerticalPumping PulsationSnap-Joint Cam RollerEngine Oil Check Read safety instructions at the beginning of this manualInspection Before StartingLubrication Box Gasoline CheckBelt Deflection Inches 8 to 12 mmTurn the ignition key to the OFF position Place the pumping control switch in the OFF position FigureStarting Below 1300 RPMsGeneral Clean-up Procedure Maintenance PumpPreventive Maintenance Piston CupWear Sponge Clean-out ProcedureMake sure the eccentric lock is Pumping unit Crankshaft and Cam Assembly ProcedureClutch lining is a normal Following procedure will assist you in replacing the liningBearing/Cam Bushing Installation Bearing InstallationPosition the ‘O’ring on the O.D.of Detent Hole 3 InstallationDetent holes will prevent Maintenance Pump Working Loads Installation and Drive AlignmentRoller Chain Application Diamond Chain CompanytmChain-Link Cross Section Drive Chain LubricationChain-Link Pin Removal Installation Of CoversidesInstallation of Spring Locks and Cotter-Pins Assembling and Disassembling Drive ChainFor more detail troubleshooting methods, refer EnginetroubleshootingUnions a required EnginetroubleshootingSympton Possible Problem Solution Fuel tank empty? Replace fuel filter Fuel filter clogged?Page Wiring Diagram Wiring DiagramWiring Diagram Tail Lights Appendix Slumptest Procedure Pea Gravel 100 Comb Gallons per sackMaterial #16 #30 #50 Sand 100Appendix Concrete MIX Information 2749 27082775 2685Recommended Shotcrete System Appendix Recommended Shotcrete SystemGeneral recommendations Part Name QTY. RemarksHas Passedthroughthe Entire Hose Length Recommended Shotcrete AccessoriesPassages clean Appendix Recommended Shotcrete Accessories Xxxxx only Not Used on Explanation of Code in Remarks ColumnDescription QTY Suggested Spare PartsName Plate and Decals Nameplate and DecalsDECAL, Multiquip Mayco DECAL, MaintenanceDECAL, Caution OIL Level DECAL, CAUTION, ManifoldCompensator Piston ROD Assy Compensator Piston ROD AssyBearing CUP Spring ReturnPiston Guide Assy FittingConnecting ROD Drive Side Assy 30HDN Pump Connecting ROD Drive Side AssyPiston ROD Assy KIT Rocker AssyRocker Assy Countershaft Assy COUNTER-SHAFT AssyWASHER, LOCK1/2 Counter ShaftCAM Bearing Washer Williams 1/2Crankshaft Assy Crankshaft AssyZerk Fitting Bolt 5/8-11X4 HEX Head WASHER, Special 5/8 Crankshaft AssyBearing Block Lock Washer 3/4Manifold Assy Manifold AssyManifold Assy Frame Assy Frame AssyFrame Assy Axle Assy Axle AssyAxle Assy MUFFLER, AIR Filter and Stop Switch Assy MUFFLER, AIR FILTER, and Stop Switch AssyGland Connector PRECLEANER, AIR FilterBRACKET, AIR Cleaner Pipe Stop SWITCH, Engine CoverClutch Assy Clutch AssyClutch Assy Engine Mounting Assy Secure to Frame Engine Mounting AssyDeutz Engine Engine Support Block SideOIL Cooler Throttle Assy Throttle Assy Control BOX Mounting Bracket Assy Control BOX Mounting Bracket AssyWASHER, Flat 1/4 Control BOX Assy Control BOX AssyControl BOX Assy RED Pilot Lens BatteryBattery Assy Battery AssyBattery Assy Fuel Tank Assy Fueltank AssyFueltank Assy Hopper Assy Hopper AssyWasher 5/8 Flat Hopper AssyHopper PIN, HairHood Assy Hood AssyManual Holder RivetLatch KIT BUMPER, RubberLocation Lubrication Panel AssyLubrication Panel Assy Position1FT=1PC FITTING, Grease 1/8 NPTStraight Fitting 1/8 NPT Coupling W/NUT 1/8 NPTRemote Control Cable Assy Remote Control Cable AssyGrip Cord Seal SWITCH, MicroCONNECTOR, 3/16 Ring Junction BOXMinimum Order Special Expediting ServicePayment Terms Freight PolicyMechanical Drive Models Mayco PumpwarrantyHERE’S HOW to GET Help