Multiquip C30HDZ manual Rocker Assy, Kit

Page 68

ROCKER ASSY.

ROCKER ASSY.

7

6

1

31

27

LUBRICATION

POINT

 

25

7

 

 

 

 

 

 

45

7

 

 

 

24

 

 

 

23

 

 

 

22

 

 

 

21

 

LUBRICATION

 

 

POINT

 

8

20

31

 

30

 

23

 

41

 

24

 

 

 

1

A

B

C

35

7

14

36 28

37

840

38 37

LUBRICATION

POINT

2

 

46

 

KIT

3

 

4

 

2

LUBRICATION

POINT

43

NOTES:

A. LONG STROKE SETTING.

1HIGHER VOLUME, LOWER PSI.

B.STANDARD SETTING, NORMAL.

C.SHORT STROKE SETTING. REDUCED VOLUME, HIGHER PSI.

2SEE CRANKSHAFT ASSEMBLY

PART OF

FRAME

LUBRICATION

POINT

13

12

11

10

9

1

 

5

8

17

 

19

 

16

27

 

15

7

6

44

7

3

 

10

7

25

PAGE 68 — MAYCO C30HDZ PUMP — OPERATION AND PARTS MANUAL — REV. #12 (04/03/12)

Image 68
Contents Model C30HDZ Proposition 65WARNING SILICOSIS/RESPIRATORYWARNING Table of Contents Order via Fax Dealers Only Parts Ordering ProceduresBest Deal! Order via Internet Dealers Only Pump Specifications 30HDZ Pump SpecificationsPump Dimensions C30HDZ Concrete Pump DimensionsStructure that does not provide ample free flow air You can be injured if you do not follow directionsAlways wear approved respiratory protection Always wear approved eye and hearing protectionRules for Safe Operation General SafetyHigh Temperatures Allow the engine Rules for Safe Operation Do not use worn out hoses or couplings inspect dailyEmergencies Maintenance SafetyLifting Page PumpTrailer Vehicle Connection Recommended MaintenanceTowing Guidelines Towing Applications Trailer Safety Guidelines Trailer Safety PrecautionsAlways wear safety glasses when Tires/Wheels/Lug NutsTiresWear/Inflation Torsion Bar SuspensionLug Nut Torque Requirements Start all wheel lug nuts by handPage Operation and Safety Decals Operation and Safety DecalsImportant Hand Signals Operation Hand SignalsPump Components Major Pump ComponentsPump Components Control BOX Components Pump Control Box ComponentsEngine Components Front ViewrearviewSample Design Mix 3000 Psi 3/8 in. Slump 4- 5 General InformationPump Mix Guidelines HOW IT Works Pumping CylinderPumping Pistons Operating Suggestions BearingOperating Information New PumpsPumping Tips AdmixturesStop the pump. Switch OFF the engine Avoiding Setting of the Mix in the SystemClearing a Plugged Manifold Clearing a Mix from the SystemDown-Hill Pumping VerticalPumpingPulsation ItisstronglyrecommendedthatsteelCam Roller Snap-JointRead safety instructions at the beginning of this manual InspectionBefore Starting Engine Oil CheckGasoline Check Belt DeflectionInches 8 to 12 mm Lubrication BoxPlace the pumping control switch in the OFF position Figure StartingBelow 1300 RPMs Turn the ignition key to the OFF positionGeneral Clean-up Procedure Maintenance PumpPreventive Maintenance Sponge Clean-out Procedure Piston CupWearCrankshaft and Cam Assembly Procedure Make sure the eccentric lock is Pumping unitFollowing procedure will assist you in replacing the lining Clutch lining is a normalBearing Installation Bearing/Cam Bushing InstallationPosition the ‘O’ring on the O.D.of Detent Hole 3 InstallationDetent holes will prevent Maintenance Pump Installation and Drive Alignment Roller Chain ApplicationDiamond Chain Companytm Working LoadsDrive Chain Lubrication Chain-Link Cross SectionInstallation Of Coversides Installation of Spring Locks and Cotter-PinsAssembling and Disassembling Drive Chain Chain-Link Pin RemovalEnginetroubleshooting For more detail troubleshooting methods, referEnginetroubleshooting Sympton Possible Problem SolutionFuel tank empty? Replace fuel filter Fuel filter clogged? Unions a requiredPage Wiring Diagram Wiring DiagramWiring Diagram Tail Lights Appendix Slumptest Procedure Gallons per sack Material #16 #30 #50Sand 100 Pea Gravel 100 CombAppendix Concrete MIX Information 2708 27752685 2749Appendix Recommended Shotcrete System Recommended Shotcrete SystemPart Name QTY. Remarks General recommendationsHas Passedthroughthe Entire Hose Length Recommended Shotcrete AccessoriesPassages clean Appendix Recommended Shotcrete Accessories Explanation of Code in Remarks Column Xxxxx only Not Used onSuggested Spare Parts Description QTYNameplate and Decals Name Plate and DecalsDECAL, Maintenance DECAL, Caution OIL LevelDECAL, CAUTION, Manifold DECAL, Multiquip MaycoCompensator Piston ROD Assy Compensator Piston ROD Assy Spring Return Piston Guide Assy Fitting Bearing CUP30HDN Pump Connecting ROD Drive Side Assy Connecting ROD Drive Side AssyPiston ROD Assy Rocker Assy KITRocker Assy COUNTER-SHAFT Assy Countershaft AssyCounter Shaft CAM BearingWasher Williams 1/2 WASHER, LOCK1/2Crankshaft Assy Crankshaft AssyCrankshaft Assy Bearing BlockLock Washer 3/4 Zerk Fitting Bolt 5/8-11X4 HEX Head WASHER, Special 5/8Manifold Assy Manifold AssyManifold Assy Frame Assy Frame AssyFrame Assy Axle Assy Axle AssyAxle Assy MUFFLER, AIR FILTER, and Stop Switch Assy MUFFLER, AIR Filter and Stop Switch AssyPRECLEANER, AIR Filter BRACKET, AIR Cleaner PipeStop SWITCH, Engine Cover Gland ConnectorClutch Assy Clutch AssyClutch Assy Engine Mounting Assy Engine Mounting Assy Secure to FrameDeutz Engine Engine Support Block SideOIL Cooler Throttle Assy Throttle Assy Control BOX Mounting Bracket Assy Control BOX Mounting Bracket AssyWASHER, Flat 1/4 Control BOX Assy Control BOX AssyRED Pilot Lens Battery Control BOX AssyBattery Assy Battery AssyBattery Assy Fueltank Assy Fuel Tank AssyFueltank Assy Hopper Assy Hopper AssyHopper Assy HopperPIN, Hair Washer 5/8 FlatHood Assy Hood AssyRivet Latch KITBUMPER, Rubber Manual HolderLubrication Panel Assy Lubrication Panel AssyPosition LocationFITTING, Grease 1/8 NPT Straight Fitting 1/8 NPTCoupling W/NUT 1/8 NPT 1FT=1PCRemote Control Cable Assy Remote Control Cable AssySWITCH, Micro CONNECTOR, 3/16 RingJunction BOX Grip Cord SealSpecial Expediting Service Payment TermsFreight Policy Minimum OrderMayco Pumpwarranty Mechanical Drive ModelsHERE’S HOW to GET Help