Multiquip C30HDZ manual Towing Guidelines, PumpTrailer Vehicle Connection, Recommended Maintenance

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Towing Safety Precautions

CAUTION - LocalTowing Regulations

Check with your county or state safety towing regulations department before towing your concrete pump.

To reduce the possibility of an accident while transporting the pump on public roads, always make sure that the trailer and the towing vehicle are in good operating condition and both units are mechanically sound.

The following list of suggestions should be used when towing the pump:

Make sure that the hitch and coupling of the towing vehicle are rated equal to, or greater than the trailer "gross vehicle weight rating" (GVWR).

ALWAYS inspect the hitch and coupling for wear. NEVER tow the light tower's trailer with defective hitches, couplings, chains etc.

CHECK the tire air pressure on both the towing vehicle and the trailer. Also check the tire tread wear on both vehicles.

ALWAYS make sure the trailer section of the pump is equipped with a "Safety Chain".

ALWAYS attach trailer's safety chain to frame of towing vehicle.

ALWAYS make sure that the vehicle and trailer directional, backup, brake, and trailer lights are connected properly and are working properly.

Remember in most cases the maximum speed unless otherwise posted for highway towing is 45 MPH, however before towing your pump, check your local state, and county vehicle towing requirements. Recommended off-road towing is not to exceed 10 MPH or less depending on type of terrain.

Place chocked blocks underneath wheel to prevent rolling, while parked.

Depending on soil conditions and location it may be necessary to place support blocks underneath the trailer's bumper to prevent tipping, while parked.

Inflate tires to correct pressure, inspect tires for cuts, and excessive wear. See Table 3 (Tire Wear Troubleshooting).

TOWING GUIDELINES

Check wheel mounting lug nuts with a torque wrench. Torque wheel lug nuts as described in the "Lug NutTorque Requirements", Table 5.

Make sure brakes are synchronized and functioning properly.

Check tightness of suspension hardware (nuts and bolts).

Avoid sudden stops and starts.This can cause skidding, or jackknifing. Smooth, gradual starts and stops will improve gas milage.

Avoid sharp turns to prevent rolling.

Retract wheel stand when transporting.

DO NOT transport pump with fuel in the fuel tank.

CAUTION - Never Use Defective Couplers

If the trailer coupler is deformed replace entire coupler.NEVER tow the pump with a defective trailer coupler. There exist the possibility of the trailer separating from the towing vehicle.

PumpTrailer Vehicle Connection

1.Check the vehicle hitch ball, and trailer coupler for signs of wear or damage. Replace any parts that are worn or damaged before towing.

2.Use only the 2-inch ball diameter with a towing capability of 5,000 lbs. (2,268 kg) as indicated on the trailer's coupler. Use of any other ball diameter will create an extremely dangerous condition which can result in separation of the coupler and ball or ball failure.

3.Be sure the coupler is secured to the hitch ball and the lock lever is down (locked).

4.Attach safety chains as shown in Figure 2. Remember to cross the safety chains.

5.After towing for about 50 miles recheck the entire towing system for tightness.

Recommended Maintenance

1.Smear ball socket and clamp face with chassis grease. Periodically oil pivot points and were surfaces of coupler with SAE 30 W motor oil.

2.When parking or storing the concrete pump, keep the coupler off the ground so dirt and other debris will not build up in the ball socket.

PAGE 14 — MAYCO C30HDZ PUMP — OPERATION AND PARTS MANUAL — REV. #12 (04/03/12)

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Contents Model C30HDZ Proposition 65WARNING SILICOSIS/RESPIRATORYWARNING Table of Contents Order via Fax Dealers Only Parts Ordering ProceduresBest Deal! Order via Internet Dealers Only Pump Specifications 30HDZ Pump SpecificationsPump Dimensions C30HDZ Concrete Pump DimensionsStructure that does not provide ample free flow air You can be injured if you do not follow directionsAlways wear approved respiratory protection Always wear approved eye and hearing protectionRules for Safe Operation General SafetyHigh Temperatures Allow the engine Rules for Safe Operation Do not use worn out hoses or couplings inspect dailyEmergencies Maintenance SafetyLifting Page PumpTrailer Vehicle Connection Recommended MaintenanceTowing Guidelines Towing Applications Trailer Safety Guidelines Trailer Safety PrecautionsTiresWear/Inflation Always wear safety glasses whenTires/Wheels/Lug Nuts Torsion Bar SuspensionLug Nut Torque Requirements Start all wheel lug nuts by handPage Operation and Safety Decals Operation and Safety DecalsImportant Hand Signals Operation Hand SignalsPump Components Major Pump ComponentsPump Components Control BOX Components Pump Control Box ComponentsEngine Components Front ViewrearviewSample Design Mix 3000 Psi 3/8 in. Slump 4- 5 General InformationPump Mix Guidelines HOW IT Works Pumping CylinderPumping Pistons Operating Suggestions BearingPumping Tips Operating InformationNew Pumps AdmixturesClearing a Plugged Manifold Stop the pump. Switch OFF the engineAvoiding Setting of the Mix in the System Clearing a Mix from the SystemPulsation Down-Hill PumpingVerticalPumping ItisstronglyrecommendedthatsteelCam Roller Snap-JointBefore Starting Read safety instructions at the beginning of this manualInspection Engine Oil CheckInches 8 to 12 mm Gasoline CheckBelt Deflection Lubrication BoxBelow 1300 RPMs Place the pumping control switch in the OFF position FigureStarting Turn the ignition key to the OFF positionGeneral Clean-up Procedure Maintenance PumpPreventive Maintenance Sponge Clean-out Procedure Piston CupWearCrankshaft and Cam Assembly Procedure Make sure the eccentric lock is Pumping unitFollowing procedure will assist you in replacing the lining Clutch lining is a normalBearing Installation Bearing/Cam Bushing InstallationPosition the ‘O’ring on the O.D.of Detent Hole 3 InstallationDetent holes will prevent Maintenance Pump Diamond Chain Companytm Installation and Drive AlignmentRoller Chain Application Working LoadsDrive Chain Lubrication Chain-Link Cross SectionAssembling and Disassembling Drive Chain Installation Of CoversidesInstallation of Spring Locks and Cotter-Pins Chain-Link Pin RemovalEnginetroubleshooting For more detail troubleshooting methods, referFuel tank empty? Replace fuel filter Fuel filter clogged? EnginetroubleshootingSympton Possible Problem Solution Unions a requiredPage Wiring Diagram Wiring DiagramWiring Diagram Tail Lights Appendix Slumptest Procedure Sand 100 Gallons per sackMaterial #16 #30 #50 Pea Gravel 100 CombAppendix Concrete MIX Information 2685 27082775 2749Appendix Recommended Shotcrete System Recommended Shotcrete SystemPart Name QTY. Remarks General recommendationsHas Passedthroughthe Entire Hose Length Recommended Shotcrete AccessoriesPassages clean Appendix Recommended Shotcrete Accessories Explanation of Code in Remarks Column Xxxxx only Not Used onSuggested Spare Parts Description QTYNameplate and Decals Name Plate and DecalsDECAL, CAUTION, Manifold DECAL, MaintenanceDECAL, Caution OIL Level DECAL, Multiquip MaycoCompensator Piston ROD Assy Compensator Piston ROD AssyFitting Spring ReturnPiston Guide Assy Bearing CUP30HDN Pump Connecting ROD Drive Side Assy Connecting ROD Drive Side AssyPiston ROD Assy Rocker Assy KITRocker Assy COUNTER-SHAFT Assy Countershaft AssyWasher Williams 1/2 Counter ShaftCAM Bearing WASHER, LOCK1/2Crankshaft Assy Crankshaft AssyLock Washer 3/4 Crankshaft AssyBearing Block Zerk Fitting Bolt 5/8-11X4 HEX Head WASHER, Special 5/8Manifold Assy Manifold AssyManifold Assy Frame Assy Frame AssyFrame Assy Axle Assy Axle AssyAxle Assy MUFFLER, AIR FILTER, and Stop Switch Assy MUFFLER, AIR Filter and Stop Switch AssyStop SWITCH, Engine Cover PRECLEANER, AIR FilterBRACKET, AIR Cleaner Pipe Gland ConnectorClutch Assy Clutch AssyClutch Assy Engine Mounting Assy Engine Mounting Assy Secure to FrameDeutz Engine Engine Support Block SideOIL Cooler Throttle Assy Throttle Assy Control BOX Mounting Bracket Assy Control BOX Mounting Bracket AssyWASHER, Flat 1/4 Control BOX Assy Control BOX AssyRED Pilot Lens Battery Control BOX AssyBattery Assy Battery AssyBattery Assy Fueltank Assy Fuel Tank AssyFueltank Assy Hopper Assy Hopper AssyPIN, Hair Hopper AssyHopper Washer 5/8 FlatHood Assy Hood AssyBUMPER, Rubber RivetLatch KIT Manual HolderPosition Lubrication Panel AssyLubrication Panel Assy LocationCoupling W/NUT 1/8 NPT FITTING, Grease 1/8 NPTStraight Fitting 1/8 NPT 1FT=1PCRemote Control Cable Assy Remote Control Cable AssyJunction BOX SWITCH, MicroCONNECTOR, 3/16 Ring Grip Cord SealFreight Policy Special Expediting ServicePayment Terms Minimum OrderMayco Pumpwarranty Mechanical Drive ModelsHERE’S HOW to GET Help