Multiquip C30HDZ manual Starting, Below 1300 RPMs, Turn the ignition key to the OFF position

Page 36

STARTUP/SHUTDOWN PROCEDURES

Starting

CAUTION - General Saftey

DO NOT attempt to operate this concrete pump until the Safety, General Information and Inspection sections have been read and understood.

1.Turnthethrottlecontrolknobfullycounter-clockwisetosetthe engine speed to IDLE. (Figure 17.)

3.Insert the ignition key into the igni- tion switch(Figure22),turnthekey to the ON position, then to the START position, release the key when the engine starts.

Figure 22. Ignition Switch

6.Verifythattheoilpressure,batteryandwatertemperature statuslamps(Figure23)areallOFF.Ifanyoftheselampsare ON, stop the engine and correct the problem.

Figure 20.Throttle Control Switch

Figure 23. Control Box Status Lamps

NOTE

During pumping operations, the

engine speed cannot be reduced

 

 

below 1300 RPM's.

This built in feature protects the clutch from disengaging (slipping) during operation.

2.Place the pumping control switch (Figure 21) in the OFF position.

Figure 21. Pumping Control Switch (OFF)

7.Let the engine run for 3-5 minutes before putting pump into operational use. Push the choke knob in all the way.

8.Listenforanyabnormalsounds.Ifanymechanicalorelectri- calproblemsexists,STOPtheengineandcorrecttheproblem.

9.Tobeginpumpingconcrete.Placethepumpingcontrolswitch (Figure 24) in the ON position

Figure 24. Pumping Control Switch (ON)

System Shut-Down

1.Place the pumping control switch in the OFF position (Figure 21).

2.Turn the throttle control knob fully counter-clockwise. Let the engine run at idle speed for 3-5 minutes.

3.Turn the ignition key (Figure 22) to the OFF position.

4.Cleanpumpasreferencedinthemaintenancesectionofthis manual.

PAGE 36 — MAYCO C30HDZ PUMP — OPERATION AND PARTS MANUAL — REV. #12 (04/03/12)

Image 36
Contents Model C30HDZ Proposition 65WARNING SILICOSIS/RESPIRATORYWARNING Table of Contents Parts Ordering Procedures Best Deal! Order via Internet Dealers OnlyOrder via Fax Dealers Only Pump Specifications 30HDZ Pump SpecificationsPump Dimensions C30HDZ Concrete Pump DimensionsStructure that does not provide ample free flow air You can be injured if you do not follow directionsAlways wear approved respiratory protection Always wear approved eye and hearing protectionGeneral Safety High Temperatures Allow the engineRules for Safe Operation Rules for Safe Operation Do not use worn out hoses or couplings inspect dailyMaintenance Safety LiftingEmergencies Page Recommended Maintenance Towing GuidelinesPumpTrailer Vehicle Connection Towing Applications Trailer Safety Guidelines Trailer Safety PrecautionsAlways wear safety glasses when Tires/Wheels/Lug NutsTiresWear/Inflation Torsion Bar SuspensionLug Nut Torque Requirements Start all wheel lug nuts by handPage Operation and Safety Decals Operation and Safety DecalsImportant Hand Signals Operation Hand SignalsPump Components Major Pump ComponentsPump Components Control BOX Components Pump Control Box ComponentsEngine Components Front ViewrearviewGeneral Information Pump Mix GuidelinesSample Design Mix 3000 Psi 3/8 in. Slump 4- 5 HOW IT Works Pumping CylinderPumping Pistons Operating Suggestions BearingOperating Information New PumpsPumping Tips AdmixturesStop the pump. Switch OFF the engine Avoiding Setting of the Mix in the SystemClearing a Plugged Manifold Clearing a Mix from the SystemDown-Hill Pumping VerticalPumpingPulsation ItisstronglyrecommendedthatsteelCam Roller Snap-JointRead safety instructions at the beginning of this manual InspectionBefore Starting Engine Oil CheckGasoline Check Belt DeflectionInches 8 to 12 mm Lubrication BoxPlace the pumping control switch in the OFF position Figure StartingBelow 1300 RPMs Turn the ignition key to the OFF positionMaintenance Pump Preventive MaintenanceGeneral Clean-up Procedure Sponge Clean-out Procedure Piston CupWearCrankshaft and Cam Assembly Procedure Make sure the eccentric lock is Pumping unitFollowing procedure will assist you in replacing the lining Clutch lining is a normalBearing Installation Bearing/Cam Bushing InstallationDetent Hole 3 Installation Detent holes will preventPosition the ‘O’ring on the O.D.of Maintenance Pump Installation and Drive Alignment Roller Chain ApplicationDiamond Chain Companytm Working LoadsDrive Chain Lubrication Chain-Link Cross SectionInstallation Of Coversides Installation of Spring Locks and Cotter-PinsAssembling and Disassembling Drive Chain Chain-Link Pin RemovalEnginetroubleshooting For more detail troubleshooting methods, referEnginetroubleshooting Sympton Possible Problem SolutionFuel tank empty? Replace fuel filter Fuel filter clogged? Unions a requiredPage Wiring Diagram Wiring DiagramWiring Diagram Tail Lights Appendix Slumptest Procedure Gallons per sack Material #16 #30 #50Sand 100 Pea Gravel 100 CombAppendix Concrete MIX Information 2708 27752685 2749Appendix Recommended Shotcrete System Recommended Shotcrete SystemPart Name QTY. Remarks General recommendationsRecommended Shotcrete Accessories Passages cleanHas Passedthroughthe Entire Hose Length Appendix Recommended Shotcrete Accessories Explanation of Code in Remarks Column Xxxxx only Not Used onSuggested Spare Parts Description QTYNameplate and Decals Name Plate and DecalsDECAL, Maintenance DECAL, Caution OIL LevelDECAL, CAUTION, Manifold DECAL, Multiquip MaycoCompensator Piston ROD Assy Compensator Piston ROD AssySpring Return Piston Guide AssyFitting Bearing CUP30HDN Pump Connecting ROD Drive Side Assy Connecting ROD Drive Side AssyPiston ROD Assy Rocker Assy KITRocker Assy COUNTER-SHAFT Assy Countershaft AssyCounter Shaft CAM BearingWasher Williams 1/2 WASHER, LOCK1/2Crankshaft Assy Crankshaft AssyCrankshaft Assy Bearing BlockLock Washer 3/4 Zerk Fitting Bolt 5/8-11X4 HEX Head WASHER, Special 5/8Manifold Assy Manifold AssyManifold Assy Frame Assy Frame AssyFrame Assy Axle Assy Axle AssyAxle Assy MUFFLER, AIR FILTER, and Stop Switch Assy MUFFLER, AIR Filter and Stop Switch AssyPRECLEANER, AIR Filter BRACKET, AIR Cleaner PipeStop SWITCH, Engine Cover Gland ConnectorClutch Assy Clutch AssyClutch Assy Engine Mounting Assy Engine Mounting Assy Secure to FrameEngine Support Block Side OIL CoolerDeutz Engine Throttle Assy Throttle Assy Control BOX Mounting Bracket Assy Control BOX Mounting Bracket AssyWASHER, Flat 1/4 Control BOX Assy Control BOX AssyRED Pilot Lens Battery Control BOX AssyBattery Assy Battery AssyBattery Assy Fueltank Assy Fuel Tank AssyFueltank Assy Hopper Assy Hopper AssyHopper Assy HopperPIN, Hair Washer 5/8 FlatHood Assy Hood AssyRivet Latch KITBUMPER, Rubber Manual HolderLubrication Panel Assy Lubrication Panel AssyPosition LocationFITTING, Grease 1/8 NPT Straight Fitting 1/8 NPTCoupling W/NUT 1/8 NPT 1FT=1PCRemote Control Cable Assy Remote Control Cable AssySWITCH, Micro CONNECTOR, 3/16 RingJunction BOX Grip Cord SealSpecial Expediting Service Payment TermsFreight Policy Minimum OrderMayco Pumpwarranty Mechanical Drive ModelsHERE’S HOW to GET Help