Multiquip C30HDZ manual Lubrication Panel Assy, Position, Location

Page 100

LUBRICATION PANEL ASSY.

LUBRICATION PANEL ASSY.

NOTE

POSITION

Grease daily, two to three shots of #2 multi-purpose automotive grease. Over-greasing any bearing will not damage the machine.

LOCATION

LENGTH OF LINES

1

COMPENSATOR ROD

28"

2

COMPENSATOR ROD

31"

3

COMPENSATOR ROD

28"

4

LOWER ROCKER ARM COMPENSATOR ROD

34"

5

LOWER CONNECTING ROD- DRIVE SIDE

10"

6

LOWER ROCKER ARM - DRIVE SIDE

15"

7

UPPER ROCKER ARM - COMPENSATOR SIDE

28"

8

UPPER ROCKER ARM - DRIVE SIDE

26"

9

COUNTER SHAFT BEARING - SPROCKET SIDE

20"

10

COUNTER SHAFT - PULLEY SIDE

20"

11

UPPER CONNECTING ROD - DRIVE SIDE

40"

12

CRANKSHAFT BEARING BLOCK

42"

13

CAM BEARING

42"

14

CRANKSHAFT BEARING FLANGE

20"

 

TOTAL LENGTH OF LINES REQUIRED

384"

PAGE 100 — MAYCO C30HDZ PUMP — OPERATION AND PARTS MANUAL — REV. #12 (04/03/12)

Page 99 Page 101
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Page 99 Page 101
Contents Model C30HDZ Proposition 65WARNING SILICOSIS/RESPIRATORYWARNING Table of Contents Best Deal! Order via Internet Dealers Only Parts Ordering ProceduresOrder via Fax Dealers Only Pump Specifications 30HDZ Pump SpecificationsPump Dimensions C30HDZ Concrete Pump DimensionsStructure that does not provide ample free flow air You can be injured if you do not follow directionsAlways wear approved respiratory protection Always wear approved eye and hearing protectionHigh Temperatures Allow the engine General SafetyRules for Safe Operation Rules for Safe Operation Do not use worn out hoses or couplings inspect dailyLifting Maintenance SafetyEmergencies Page Towing Guidelines Recommended MaintenancePumpTrailer Vehicle Connection Towing Applications Trailer Safety Guidelines Trailer Safety PrecautionsAlways wear safety glasses when Tires/Wheels/Lug NutsTiresWear/Inflation Torsion Bar SuspensionLug Nut Torque Requirements Start all wheel lug nuts by handPage Operation and Safety Decals Operation and Safety DecalsImportant Hand Signals Operation Hand SignalsPump Components Major Pump ComponentsPump Components Control BOX Components Pump Control Box ComponentsEngine Components Front ViewrearviewPump Mix Guidelines General InformationSample Design Mix 3000 Psi 3/8 in. Slump 4- 5 HOW IT Works Pumping CylinderPumping Pistons Operating Suggestions BearingOperating Information New PumpsPumping Tips AdmixturesStop the pump. Switch OFF the engine Avoiding Setting of the Mix in the SystemClearing a Plugged Manifold Clearing a Mix from the SystemDown-Hill Pumping VerticalPumpingPulsation ItisstronglyrecommendedthatsteelCam Roller Snap-JointRead safety instructions at the beginning of this manual InspectionBefore Starting Engine Oil CheckGasoline Check Belt DeflectionInches 8 to 12 mm Lubrication BoxPlace the pumping control switch in the OFF position Figure StartingBelow 1300 RPMs Turn the ignition key to the OFF positionPreventive Maintenance Maintenance PumpGeneral Clean-up Procedure Sponge Clean-out Procedure Piston CupWearCrankshaft and Cam Assembly Procedure Make sure the eccentric lock is Pumping unitFollowing procedure will assist you in replacing the lining Clutch lining is a normalBearing Installation Bearing/Cam Bushing InstallationDetent holes will prevent Detent Hole 3 InstallationPosition the ‘O’ring on the O.D.of Maintenance Pump Installation and Drive Alignment Roller Chain ApplicationDiamond Chain Companytm Working LoadsDrive Chain Lubrication Chain-Link Cross SectionInstallation Of Coversides Installation of Spring Locks and Cotter-PinsAssembling and Disassembling Drive Chain Chain-Link Pin RemovalEnginetroubleshooting For more detail troubleshooting methods, referEnginetroubleshooting Sympton Possible Problem SolutionFuel tank empty? Replace fuel filter Fuel filter clogged? Unions a requiredPage Wiring Diagram Wiring DiagramWiring Diagram Tail Lights Appendix Slumptest Procedure Gallons per sack Material #16 #30 #50Sand 100 Pea Gravel 100 CombAppendix Concrete MIX Information 2708 27752685 2749Appendix Recommended Shotcrete System Recommended Shotcrete SystemPart Name QTY. Remarks General recommendationsPassages clean Recommended Shotcrete AccessoriesHas Passedthroughthe Entire Hose Length Appendix Recommended Shotcrete Accessories Explanation of Code in Remarks Column Xxxxx only Not Used onSuggested Spare Parts Description QTYNameplate and Decals Name Plate and DecalsDECAL, Maintenance DECAL, Caution OIL LevelDECAL, CAUTION, Manifold DECAL, Multiquip MaycoCompensator Piston ROD Assy Compensator Piston ROD AssySpring Return Piston Guide AssyFitting Bearing CUP30HDN Pump Connecting ROD Drive Side Assy Connecting ROD Drive Side AssyPiston ROD Assy Rocker Assy KITRocker Assy COUNTER-SHAFT Assy Countershaft AssyCounter Shaft CAM BearingWasher Williams 1/2 WASHER, LOCK1/2Crankshaft Assy Crankshaft AssyCrankshaft Assy Bearing BlockLock Washer 3/4 Zerk Fitting Bolt 5/8-11X4 HEX Head WASHER, Special 5/8Manifold Assy Manifold AssyManifold Assy Frame Assy Frame AssyFrame Assy Axle Assy Axle AssyAxle Assy MUFFLER, AIR FILTER, and Stop Switch Assy MUFFLER, AIR Filter and Stop Switch AssyPRECLEANER, AIR Filter BRACKET, AIR Cleaner PipeStop SWITCH, Engine Cover Gland ConnectorClutch Assy Clutch AssyClutch Assy Engine Mounting Assy Engine Mounting Assy Secure to FrameOIL Cooler Engine Support Block SideDeutz Engine Throttle Assy Throttle Assy Control BOX Mounting Bracket Assy Control BOX Mounting Bracket AssyWASHER, Flat 1/4 Control BOX Assy Control BOX AssyRED Pilot Lens Battery Control BOX AssyBattery Assy Battery AssyBattery Assy Fueltank Assy Fuel Tank AssyFueltank Assy Hopper Assy Hopper Assy Hopper Assy Hopper PIN, Hair Washer 5/8 FlatHood Assy Hood AssyRivet Latch KITBUMPER, Rubber Manual HolderLubrication Panel Assy Lubrication Panel AssyPosition LocationFITTING, Grease 1/8 NPT Straight Fitting 1/8 NPTCoupling W/NUT 1/8 NPT 1FT=1PCRemote Control Cable Assy Remote Control Cable AssySWITCH, Micro CONNECTOR, 3/16 RingJunction BOX Grip Cord SealSpecial Expediting Service Payment TermsFreight Policy Minimum OrderMayco Pumpwarranty Mechanical Drive ModelsHERE’S HOW to GET Help
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