Multiquip C30HDZ Enginetroubleshooting, Sympton Possible Problem Solution, Unions a required

Page 48

ENGINETROUBLESHOOTING

TABLE 6. ENGINE TROUBLESHOOTING (CONTINUED)

SYMPTON

POSSIBLE PROBLEM

SOLUTION

 

 

 

 

Fuel tank empty?

Replace fuel filter.

 

 

 

 

Fuel filter clogged?

Replace fuel filter.

 

 

 

Low engine power, output and

Fuel tank venting is inadequate?

Ensure that tank is adequately vented.

speed.

 

 

Leaks at pipe unions?

Check threaded pipe unions tape and tighten

 

 

 

unions a required.

 

 

 

 

Engine oil level too full?

Correct engine oil level?

 

 

 

Low engine power output and

Air filter blocked?

Clean or replace air filter.

low speed, black exhaust

 

 

Incorrect valve clearances?

Adjust valves per engine specification.

smoke.

 

 

 

 

Insufficient coolant?

Replenish.

 

 

 

 

Loose fan belt?

Adjust fan belt.

 

 

 

 

Worn or oiled belt?

Replace belt.

 

 

 

 

Inoperative thermostat?

Replace thermostat.

 

 

 

Overheating

Worn water pump?

Replace water pump.

 

 

Clogged or leaky radiator?

Flush, repair or replace radiator.

 

 

 

 

 

Faulty radiator filler cap?

Replace radiator cap.

 

 

 

 

Air in cooling system?

Retighten each part of cooling system.

 

 

 

 

Incorrect engine timing?

Adjust timing.

 

 

 

 

Improper governor adjustment?

Adjust governor to the specified conditions.

 

 

 

For more detail troubleshooting methods, refer

NOTE to NISSANOperation and Maintenance manual

supplied with your pump.

PAGE 48 — MAYCO C30HDZ PUMP — OPERATION AND PARTS MANUAL — REV. #12 (04/03/12)

Image 48
Contents Model C30HDZ Proposition 65WARNING SILICOSIS/RESPIRATORYWARNING Table of Contents Parts Ordering Procedures Best Deal! Order via Internet Dealers OnlyOrder via Fax Dealers Only Pump Specifications 30HDZ Pump SpecificationsPump Dimensions C30HDZ Concrete Pump DimensionsStructure that does not provide ample free flow air You can be injured if you do not follow directionsAlways wear approved respiratory protection Always wear approved eye and hearing protectionGeneral Safety High Temperatures Allow the engineRules for Safe Operation Rules for Safe Operation Do not use worn out hoses or couplings inspect dailyMaintenance Safety LiftingEmergencies Page Recommended Maintenance Towing GuidelinesPumpTrailer Vehicle Connection Towing Applications Trailer Safety Guidelines Trailer Safety PrecautionsAlways wear safety glasses when Tires/Wheels/Lug NutsTiresWear/Inflation Torsion Bar SuspensionLug Nut Torque Requirements Start all wheel lug nuts by handPage Operation and Safety Decals Operation and Safety DecalsImportant Hand Signals Operation Hand SignalsPump Components Major Pump ComponentsPump Components Control BOX Components Pump Control Box ComponentsEngine Components Front ViewrearviewGeneral Information Pump Mix GuidelinesSample Design Mix 3000 Psi 3/8 in. Slump 4- 5 HOW IT Works Pumping CylinderPumping Pistons Operating Suggestions BearingOperating Information New PumpsPumping Tips AdmixturesStop the pump. Switch OFF the engine Avoiding Setting of the Mix in the SystemClearing a Plugged Manifold Clearing a Mix from the SystemDown-Hill Pumping VerticalPumpingPulsation ItisstronglyrecommendedthatsteelCam Roller Snap-JointRead safety instructions at the beginning of this manual InspectionBefore Starting Engine Oil CheckGasoline Check Belt DeflectionInches 8 to 12 mm Lubrication BoxPlace the pumping control switch in the OFF position Figure StartingBelow 1300 RPMs Turn the ignition key to the OFF positionMaintenance Pump Preventive MaintenanceGeneral Clean-up Procedure Sponge Clean-out Procedure Piston CupWearCrankshaft and Cam Assembly Procedure Make sure the eccentric lock is Pumping unitFollowing procedure will assist you in replacing the lining Clutch lining is a normalBearing Installation Bearing/Cam Bushing InstallationDetent Hole 3 Installation Detent holes will preventPosition the ‘O’ring on the O.D.of Maintenance Pump Installation and Drive Alignment Roller Chain ApplicationDiamond Chain Companytm Working Loads Drive Chain Lubrication Chain-Link Cross SectionInstallation Of Coversides Installation of Spring Locks and Cotter-PinsAssembling and Disassembling Drive Chain Chain-Link Pin RemovalEnginetroubleshooting For more detail troubleshooting methods, referEnginetroubleshooting Sympton Possible Problem SolutionFuel tank empty? Replace fuel filter Fuel filter clogged? Unions a requiredPage Wiring Diagram Wiring DiagramWiring Diagram Tail Lights Appendix Slumptest Procedure Gallons per sack Material #16 #30 #50Sand 100 Pea Gravel 100 CombAppendix Concrete MIX Information 2708 27752685 2749Appendix Recommended Shotcrete System Recommended Shotcrete SystemPart Name QTY. Remarks General recommendationsRecommended Shotcrete Accessories Passages cleanHas Passedthroughthe Entire Hose Length Appendix Recommended Shotcrete Accessories Explanation of Code in Remarks Column Xxxxx only Not Used onSuggested Spare Parts Description QTYNameplate and Decals Name Plate and DecalsDECAL, Maintenance DECAL, Caution OIL LevelDECAL, CAUTION, Manifold DECAL, Multiquip MaycoCompensator Piston ROD Assy Compensator Piston ROD AssySpring Return Piston Guide AssyFitting Bearing CUP30HDN Pump Connecting ROD Drive Side Assy Connecting ROD Drive Side AssyPiston ROD Assy Rocker Assy KITRocker Assy COUNTER-SHAFT Assy Countershaft AssyCounter Shaft CAM BearingWasher Williams 1/2 WASHER, LOCK1/2Crankshaft Assy Crankshaft AssyCrankshaft Assy Bearing BlockLock Washer 3/4 Zerk Fitting Bolt 5/8-11X4 HEX Head WASHER, Special 5/8Manifold Assy Manifold AssyManifold Assy Frame Assy Frame AssyFrame Assy Axle Assy Axle AssyAxle Assy MUFFLER, AIR FILTER, and Stop Switch Assy MUFFLER, AIR Filter and Stop Switch AssyPRECLEANER, AIR Filter BRACKET, AIR Cleaner PipeStop SWITCH, Engine Cover Gland ConnectorClutch Assy Clutch AssyClutch Assy Engine Mounting Assy Engine Mounting Assy Secure to FrameEngine Support Block Side OIL CoolerDeutz Engine Throttle Assy Throttle Assy Control BOX Mounting Bracket Assy Control BOX Mounting Bracket AssyWASHER, Flat 1/4 Control BOX Assy Control BOX AssyRED Pilot Lens Battery Control BOX AssyBattery Assy Battery AssyBattery Assy Fueltank Assy Fuel Tank AssyFueltank Assy Hopper Assy Hopper AssyHopper Assy HopperPIN, Hair Washer 5/8 FlatHood Assy Hood AssyRivet Latch KITBUMPER, Rubber Manual HolderLubrication Panel Assy Lubrication Panel AssyPosition LocationFITTING, Grease 1/8 NPT Straight Fitting 1/8 NPTCoupling W/NUT 1/8 NPT 1FT=1PCRemote Control Cable Assy Remote Control Cable AssySWITCH, Micro CONNECTOR, 3/16 RingJunction BOX Grip Cord SealSpecial Expediting Service Payment TermsFreight Policy Minimum OrderMayco Pumpwarranty Mechanical Drive ModelsHERE’S HOW to GET Help